The Automatic Ultrasonic Welding and Assembly Machine for Check Valves is specifically designed for the precision assembly and welding of check valve components across sectors such as medical device
The Automatic Ultrasonic Welding and Assembly Machine for Check Valves is specifically designed for the precision assembly and welding of check valve components across sectors such as medical devices, automotive systems, and fluid control. This equipment integrates automatic feeding, precision assembly, ultrasonic welding, airtightness testing, and visual inspection into a single unit. By utilizing high-frequency ultrasonic energy to achieve molecular-level fusion of thermoplastic components, it ensures the airtightness, reliability, and consistency of the check valves, thereby fully meeting the rigorous manufacturing standards required for medical devices and precision fluid components.
Precision Ultrasonic Welding: Employs a digital ultrasonic generator and adaptive pressure control to ensure precise and controllable welding energy. The weld strength approaches the inherent strength of the base material, welding position accuracy reaches ±0.03 mm, and the welding time per unit is precise to the millisecond level.
Fully Automated Integrated Assembly: Multiple workstations work in tandem to execute the automatic feeding, adhesive application (optional), alignment and assembly, ultrasonic welding, and opening/closing pressure testing of various components—including valve bodies, cores, diaphragms, and springs—with a single-unit cycle time of ≤6 seconds.
Intelligent Process Monitoring: Provides real-time monitoring of welding energy, pressure, displacement curves, and airtightness test data, with automatic rejection of defective products. Integrated CCD visual inspection ensures that all components are correctly seated and that no parts are omitted during assembly.
Guaranteed High Sealing Performance: Ultrasonic welding achieves molecular-level fusion, avoiding the porosity and charring defects often associated with thermal melting processes. The sealing performance meets the IP68 standard, satisfying the operational requirements for environments involving high pressure or corrosive media.
Flexible and Rapid Changeover: Features a modular fixture design compatible with various valve body structures ranging from Φ5 mm to Φ30 mm, as well as medical-grade and industrial-grade plastics such as PP, ABS, PC, and PTFE. The changeover time between product types is ≤15 minutes.
With its core focus on high precision, high efficiency, and superior sealing performance, the Guanshentai Automatic Ultrasonic Welding and Assembly Machine for Check Valves provides a reliable, fully automated assembly solution for manufacturers of medical consumables, automotive fuel systems, fluid control equipment, and laboratory instrumentation.
Product Details.
Model:GST-YYG201A
Voltage:220VAC
Power:2KW
Capacity:600pcs/H
Size:280*250*220CM
Weight:1000KG
Accessories:Xinjie
Voltage and Frequency:50Hz±2
PLC:Sanling
Display:Willenton
Frequency converter: Huichuan
Vibrating disk: Chuangyou
CCD vision: Keen
Customized Support: Yes
