This fully automated Freezing tube production line is designed for large-scale, high-cleanliness production of Freezing tubes ranging from 0.5ml to 50ml. It integrates automatic feeding, precision s
This fully automated Freezing tube production line is designed for large-scale, high-cleanliness production of Freezing tubes ranging from 0.5ml to 50ml. It integrates automatic feeding, precision screen printing, servo capping, airtightness testing, visual inspection, and automatic boxing, achieving unmanned continuous operation from raw materials to finished products. It is widely used in biobanks, cell therapy, in vitro diagnostics, and biopharmaceuticals.
Integrated Intelligent Manufacturing Process: The entire line integrates automatic feeding, precision screen printing (gradation/marking), automatic capping (servo torque control), airtightness testing, CCD vision inspection, and automatic boxing. It can operate continuously and stably 24/7, increasing efficiency several times compared to manual methods.
High-Precision Sealing Guarantee: Utilizing a servo drive and closed-loop torque control system, the capping torque accuracy is ±0.01 N·m, ensuring reliable sealing for each Freezing tube. A built-in airtightness detection module can identify micron-level leaks in real time, automatically rejecting defective products.
Intelligent Vision Inspection System: Equipped with a high-resolution CCD vision module, it monitors printing position, screen printing quality, tube defects, and capping status in real time, ensuring a product qualification rate of ≥99.8%.
Clean and Compliant Design: The entire machine is made of 304 stainless steel and can be configured with a Class 100 laminar flow protection module. The fully enclosed line design effectively prevents particulate contamination, complying with GMP and ISO standards. 13485 Medical Consumables Production Standard
Flexible and Rapid Changeover: The modular design supports rapid switching between multiple specifications such as 0.5ml, 1.5ml, 5ml, 10ml, and 50ml, significantly reducing changeover time and meeting the flexible production needs of various product varieties.
The fully automated Freezing tube production line focuses on high precision, high efficiency, and high cleanliness, providing biopharmaceutical, IVD diagnostic, and laboratory consumable companies with intelligent production solutions that meet international standards, helping to achieve a leapfrog upgrade in Freezing tube manufacturing from "human-intensive methods" to "intelligent manufacturing."
Technical parameters:
Equipment Model: GST-DCG100A
Freezing tube capacity: 1-50ml
Sizes: 3600*8 800*1800mm
Production Capacities: <2880 Pcs/hour 15ml: 50 Pcs/bag50ml: 25 Pcs/bag
Power (Output): 3KW
Customized Support: Yes
