This automatic chipless rotary cutting machine for pipettes is designed for the precision cutting and trimming of pipette ends (whether open-ended or tapered). Utilizing a chipless rotary cutting pr
This automatic chipless rotary cutting machine for pipettes is designed for the precision cutting and trimming of pipette ends (whether open-ended or tapered). Utilizing a chipless rotary cutting process, it automates feeding, circumferential cutting, waste separation, and finished product discharge. This method completely eliminates the dust and debris associated with traditional cutting, ensuring smooth, burr-free edges that meet the stringent cleanliness standards required for laboratory consumables.
The equipment automates the entire process—from pipette feeding and fixed-length circumferential cutting to waste rejection and collection of finished products—allowing for seamless integration with upstream and downstream processes (such as drawing and screen printing) without manual intervention. A single operator can monitor multiple units simultaneously, significantly reducing staffing requirements and labor intensity.
Built with a high-rigidity cast frame and a precision rotary cutter head, and featuring a synchronized servo feed system, the machine ensures perfectly round cuts without deviation, achieving a repeat positioning accuracy of ±0.05mm. The chipless process employs rotary or thermal cutters to prevent dust generation. Key components undergo wear-resistant treatment, enabling 24/7 continuous operation with a failure rate below 0.2%, ensuring consistent cut quality across every batch.
Equipped with a PLC and industrial touchscreen, the system stores hundreds of parameter recipes (feed speed, rotation count, cutting depth) tailored to various tube diameters, wall thicknesses, and cutting angles, allowing for one-touch product changeovers. Built-in photoelectric positioning and residual debris detection automatically identify deformed tubes or uneven cuts, rejecting defective units. Additionally, the system features tool life monitoring and self-diagnosis capabilities, triggering automatic shutdowns and audiovisual alarms in the event of an anomaly.
The cycle time for a single cut is just 0.8–1.5 seconds, achieving speeds of 80–150 units per minute—6 to 10 times the efficiency of manual cutting or conventional punching methods. The chipless process eliminates the need for post-cut cleaning or dust removal, allowing for direct packaging; a single unit can easily exceed a daily output of 120,000 units, reducing overall operating costs by more than 50%.
By replacing traditional punching with rotary cutting and manual processes with automation, this automatic, chip-free circular cutting machine ensures that every pipette tip meets medical-grade smoothness standards. Choose this solution to eliminate dust contamination and the need for secondary cleaning, ensuring your pipettes are delivered with flawless end faces.
Technical Parameters:
Equipment Model: GST-YYG100A
Sizes: 2600*600*1700mm
Pipette capacity: 1-100ml
Cutting efficiency: 1 meter tube, can reach 15 meters / min
Cutting precision: tolerance ± 0.1mm
Power (Output): 1.5KW
Customized Support: Yes
