The Guanshengtai Dental Mirror Fully Automated Assembly Machine is a highly efficient specialized machine designed for the fully automated assembly of disposable sterile dental mirrors. The machine
The Guanshengtai Dental Mirror Fully Automated Assembly Machine is a highly efficient specialized machine designed for the fully automated assembly of disposable sterile dental mirrors. The machine integrates multiple processes, including automatic lens feeding, automatic handle sorting and feeding, precise lens pressing/screwing, thread locking, UV curing (optional), seal testing, and automatic finished product unloading. The entire line achieves one-stop fully automated assembly from bulk components to finished dental mirrors, with a production speed of 2400-6000 mirrors/hour, several times more efficient than traditional manual assembly.
Technical parameters:
Model Number: GST-BC004
Sizes: L2232*W2122*H1800(mm)
Production Capacities: 150-200pcs/min
Power (Output): 3KW,220V
Weight:1000KG
Customized Support: Yes
Core Advantages:
Fully Automated Assembly: Utilizing a multi-station rotary platform, each component completes orientation, pressing, locking, and testing processes at independent stations. Stations operate synchronously, ensuring a stable and efficient assembly cycle. The entire line operates continuously without manual intervention.
High-Precision Pressing and Locking: Equipped with a servo pressure system and a precision torque control module, the lens and handle pressing depth accuracy reaches ±0.05mm, and the thread locking torque control accuracy is ±0.01N·m. The pressure-displacement curve is monitored in real time during the pressing process to ensure traceability of assembly quality for each product.
Lens damage-prevention pickup: A combination of vacuum suction cups and flexible grippers is used for lens pickup, ensuring a smooth and gentle process and precise lens release, effectively preventing lens scratches, breakage, or contamination.
Dual error-proofing detection: An integrated fiber optic sensor and image comparison detection module (based on template matching principles, not AI self-learning) perform online full inspection of lens assembly accuracy, handle appearance defects, thread locking depth, etc. Defective products are automatically rejected and collected separately.
Sealed cleanroom design: The entire machine uses a SUS304 stainless steel frame and a fully enclosed transparent protective cover. The assembly area achieves a cleanliness level of 100,000, allowing operation in medical device cleanrooms and meeting ISO13485 and GMP requirements.
Rapid Changeover System: By changing the rotary fixture, feeding track, and pressing mold, it can quickly adapt to different specifications of dental endoscopes (disposable dental endoscopes, stainless steel dental endoscopes, pediatric small-head dental endoscopes, etc.), with changeover time controlled within 30 minutes.
Data Traceability and Networking: Supports MES system integration, automatically collecting and uploading data on batch output, pass rate, defect type distribution, and key process parameters, fully meeting the traceability requirements of the medical device manufacturing quality management system.
Intuitive and Convenient Operation: Utilizes a PLC and touchscreen human-machine interface, with centralized setting of assembly parameters for each workstation and multiple built-in product formulas for one-click recall during changeover. Real-time monitoring of operating status and fault alarms with code prompts.
Applicable Scenarios: Widely applicable to large-scale, standardized automated assembly production in the manufacturing of oral medical devices (disposable dental examination endoscopes, stainless steel dental endoscopes, plastic dental endoscopes, pediatric dental endoscopes, orthodontic auxiliary endoscopes) and OEM manufacturing of disposable medical consumables for export. Guanshengtai Dental Mirror Fully Automated Assembly Machine, with its high efficiency, precision, and cleanliness, helps dental instrument manufacturers overcome the bottleneck of manual assembly efficiency and achieve high-quality, large-scale delivery of dental mirror products.
