The Guanshentai Freezing tube Automated Production Line is an integrated system designed for the fully automated manufacturing of freezing tube —covering the entire process from raw vial bodies to f
The Guanshentai Freezing tube Automated Production Line is an integrated system designed for the fully automated manufacturing of freezing tube —covering the entire process from raw vial bodies to finished, packaged products (including feeding, capping, and packaging). The equipment combines automatic vial body feeding and sorting, cap feeding, precision capping/tightening, and automatic boxing or bagging into a single system. It achieves a continuous, one-stop production workflow with synchronized cycle times and stable operation. This effectively replaces traditional, segmented manual production methods, significantly boosting production capacity and product quality consistency.
Technical parameters:
Equipment Model: GST-DCG100A
Freezing tube capacity: 1-50ml
Sizes: 3600*8 800*1800mm
Production Capacities: <2880 Pcs/hour 15ml: 50 Pcs/bag50ml: 25 Pcs/bag
Power (Output): 3KW
Customized Support: Yes
Key Advantages:
Fully Integrated End-to-End Process: The production line utilizes a modular layout and synchronized conveying technology. Functional units sequentially execute feeding, capping, coding, and packaging, with seamless connections maintained by flexible conveyor systems and buffering mechanisms. Material flow requires no manual handling or intermediate transfers, drastically shortening production cycles and minimizing the risk of contamination or material mixing.
High-Speed Automatic Feeding and Sorting: The front-end features specialized vibratory bowls and stepped-lift feeding mechanisms for freezing tubes. Bulk vial bodies undergo automatic orientation sorting and alignment via spiral tracks before being fed onto the conveyor line in an orderly manner. The system accommodates various vial sizes (0.5ml–5ml), ensures stable feeding, and matches downstream production capacity.
Precision Capping and Torque Control: Equipped with a dedicated capping mechanism, the system uses servo drives and torque sensors for coordinated control to tighten caps precisely to preset torque values. This ensures accurate capping and reliable sealing—preventing stripped threads or overtightening—and guarantees seal integrity in ultra-low-temperature storage environments. Optional features include cap-presence detection and automatic rejection.
Automatic Boxing/Bagging: The downstream section integrates automatic boxing or bagging units. Finished vials are automatically loaded into blister packs, paper boxes, or plastic bags according to preset arrangements. Sealing and labeling can be performed simultaneously, preparing the product directly for warehousing and significantly reducing the need for manual labor in the final packaging stage.
Clean-room compatible design: The entire line features an SUS304 stainless steel frame and transparent protective enclosures. Components in contact with materials comply with GMP and ISO 13485 hygiene standards, allowing for operation within Class 100,000 clean rooms and meeting the environmental requirements for manufacturing biological sample storage consumables.
Applications:Suitable for large-scale, standardized, and fully automated production across various sectors, including life science consumables (freezing tubes, micro-centrifuge tubes, sample preservation tubes), biobanking (biological sample storage tubes, 2D-coded freezing tubes), in vitro diagnostic (IVD) consumables (nucleic acid extraction tubes, reagent dispensing tubes), and contract manufacturing for medical consumable exports. With its high-efficiency, precision, and clean automation capabilities, the Guanshentai freezing tubes production line empowers manufacturers of laboratory and bio-storage consumables to achieve end-to-end automation—from tube body feeding to finished product packaging—thereby comprehensively enhancing production capacity and quality competitiveness.
