The Guanshentai Nebulizer Filter Automatic Assembly Machine is a specialized system designed for the fully automated assembly of medical-grade nebulizer filters (comprising components such as filter
The Guanshentai Nebulizer Filter Automatic Assembly Machine is a specialized system designed for the fully automated assembly of medical-grade nebulizer filters (comprising components such as filter membranes, upper and lower housings, and sealing rings). The equipment integrates automatic feeding of housings, automated cutting and insertion of filter membranes, sealing ring installation, ultrasonic or thermal welding, in-line leak testing, and automatic unloading. It provides a comprehensive, one-stop automated assembly solution—transforming bulk components into finished nebulizer filters—with a production capacity of 1,200 to 2,400 units per hour, effectively replacing traditional manual assembly methods.
Equipment Details:
Model Number: GST-WHG001A
Sizes: L160cm*W160cm*H200cm
Weight: 1000kg
Power: 1.5KW
Production Capacity: 1800 PCS/hour
Voltage: 220V/50Hz
Core Components: Motor, CCD System
Customized Support: Yes
Key Advantages:
Fully Automated Process Integration: Utilizing a multi-station rotary dial or linear platform, the system executes a sequence of operations—including housing supply, filter membrane cutting and insertion, housing closure, welding, and leak testing—in a synchronized, efficient, and stable assembly cycle.
High-Precision Filter Membrane Assembly: Equipped with a rotary die-cutting or servo-driven precision cutting system, the machine achieves a cutting accuracy of ±0.1 mm. Filter membranes are precisely transferred into the housing cavity via vacuum nozzles, ensuring accurate placement without skewing or wrinkling.
Reliable Welding and Sealing: The system employs ultrasonic or thermal welding to securely fuse the upper and lower housings. Welding energy is precisely controlled to minimize the heat-affected zone, ensuring the filter membrane remains undamaged while creating a uniform, robust weld that meets medical-grade sealing standards.
In-line Leak Testing: Integrated leak-testing modules—utilizing pressure decay or flow-based methods—verify the sealing integrity of every finished unit. Defective products are automatically rejected and sorted, guaranteeing that only units meeting strict sealing requirements proceed.
Cleanroom-Ready Design: Constructed with an SUS304 stainless steel frame and transparent protective enclosures, the assembly zone complies with Class 100,000 (ISO 8) cleanroom standards. The machine is suitable for operation within medical device cleanroom facilities and adheres to ISO 13485 and GMP regulations.
Application Scenarios:This equipment is widely applicable to the large-scale, standardized automated assembly of medical nebulizer consumables—including filters for compressor-type nebulizer chambers, mesh nebulizer filters, and filters for respiratory therapy circuits—as well as various other home-use medical consumables. The Guanshentai automated assembly machine for nebulizer chamber filters delivers high efficiency, precision, and clean-room-grade automation, enabling medical consumable manufacturers to achieve high-quality, large-scale production and delivery of nebulizer chamber filters.
