The Automatic Pharmaceutical Light Inspection Machine is specifically designed for the fully automated detection of visible foreign matter and external defects in injectable and liquid pharmaceutica
The Automatic Pharmaceutical Light Inspection Machine is specifically designed for the fully automated detection of visible foreign matter and external defects in injectable and liquid pharmaceutical preparations—including ampoules, vials, oral liquid bottles, and pre-filled syringes. Integrating a high-resolution machine vision system with deep learning algorithms, the equipment employs a high-speed rotation and sudden-stop imaging principle to precisely identify minute foreign particles within the liquid—such as glass shards, fibers, metal particles, white spots, and white clumps. Its detection accuracy reaches up to 40μm, far exceeding the limits of manual visual inspection.
High-Precision Intelligent Detection: Utilizing multi-station high-speed cameras and intelligent image processing technology, the system achieves a single-product inspection time of ≤0.3 seconds, with a maximum inspection speed of up to 600 bottles per minute. The system effectively distinguishes between air bubbles and actual foreign matter, thereby significantly reducing both false rejection and missed detection rates.
Comprehensive Multi-Dimensional Coverage: The system simultaneously performs inspections across multiple parameters, including visible foreign matter, liquid fill levels, bottle body appearance, sealing integrity (e.g., ampoule tip stringing or carbonization), and capping defects. Non-conforming products are automatically sorted and rejected, achieving a seamless integration of inspection and waste removal processes.
Deep Optimization: Powered by AI algorithms trained on massive datasets, the system can precisely identify defects that are traditionally difficult for standard algorithms to capture—such as light-colored foreign particles and floating matter on the liquid surface—achieving a foreign matter detection rate as high as 99%.
Compliance and Traceability Assurance: Compliant with GMP standards and the visible foreign matter inspection methods outlined in pharmacopoeias, the equipment features a comprehensive data traceability system. Inspection results are stored in real-time, supporting data queries and printouts for the past three years, thereby fully meeting pharmaceutical quality regulatory requirements.
Flexible and Rapid Changeover: The modular design facilitates the rapid switching between multiple product specifications ranging from 1ml to 30ml. No tools are required to replace size-specific components, allowing for a complete changeover and commissioning process to be completed within just 30 minutes.
Centered on high precision, high efficiency, and advanced intelligence, the Automatic Pharmaceutical Light Inspection Machine provides pharmaceutical enterprises with automated light inspection solutions that meet international standards, helping them achieve 100% comprehensive inspection for visible foreign matter and realize a goal of zero quality defects.
Technical Parameters:
Model Number: GST-SWYP001A
Applicable Scope: 1-2ml syringe liquid, ampoule injection;
Inspection Items: Visible foreign matter (glass shavings, metal shavings, silicone oil residue, fibers, white spots, white blocks), liquid level;
Inspection Speed: 450 (1±5%) pieces/minute;
Inspection Accuracy: ≥40 μm (adjustable);
Capacitance: 4.5 kW;
Voltage: AC 380 V, 50 Hz;
Workbench Height: 900 mm;
Overall Dimensions: 3600 x 1200 x 1800 mm;
Weight: 600 kg
Customized Support: Yes
