The automatic syringe filling machine is specifically designed for the automated, aseptic filling of pre-filled syringes, plastic syringes, and cartridges. This equipment integrates automatic feedin
The automatic syringe filling machine is specifically designed for the automated, aseptic filling of pre-filled syringes, plastic syringes, and cartridges. This equipment integrates automatic feeding, cleaning and siliconization, plunger assembly, precision filling, capping and sealing, in-line inspection, and sterilization tray loading into a single unit. Utilizing servo drives and intelligent control systems, it achieves a fully automated, unmanned workflow—from empty syringe tubes to finished products—and is widely applied in the filling and production of saline solutions, sodium chloride, Chitosin, dental gels, and various other liquid pharmaceuticals.
Integrated Intelligent Manufacturing Workflow: Syringe barrels are automatically fed via a feeding line and vibratory bowl, sequentially undergoing cleaning, siliconization, and plunger assembly before entering the filling zone for precise volumetric dosing. The process concludes with tip capping, inspection, and tray loading. The entire line seamlessly integrates mechanical, pneumatic, and automation technologies to ensure stable and reliable operation.
High-Precision Filling System: Features servo-motor-driven ceramic piston pumps capable of achieving a filling accuracy of ±1%. The adjustable filling volume ranges from 0.1 ml to 50 ml, accommodating both aqueous solutions and high-viscosity materials. The filling head utilizes servo-controlled vertical movement and incorporates a "no-syringe, no-fill" function to effectively prevent product waste.
Efficient and Stable Operation: Employs a rotary multi-station design, achieving assembly speeds of up to 150–200 units per minute—a production capacity several times greater than traditional manual methods. The entire machine is servo-controlled with a robust structure, facilitating rapid changeovers between various syringe specifications ranging from 1 ml to 50 ml.
Clean and Compliant Design: All components in contact with the liquid pharmaceutical are constructed from AISI 316L stainless steel. The entire machine complies with GMP standards for pharmaceutical production as well as specific standards for gel filling and packaging. An optional laminar flow purification module is available to meet the stringent environmental requirements for aseptic filling.
Intelligent Quality Control: Integrates an in-line inspection system that monitors filling volume, plunger depth, and capping torque in real-time, automatically rejecting defective products. The system is controlled via a PLC interface with a user-friendly touchscreen, allowing for intuitive and convenient parameter configuration.
Centered on the core principles of high precision, high efficiency, and high cleanliness, the Guanshentai Automatic Syringe Filling Machine provides biopharmaceutical and medical device enterprises with intelligent filling solutions that meet international standards.
Technical parameters:
Model Number: GST-BC001
Power supply: 380VAC, 50/60Hz, 2/3 phase.
Power: 1.5kw
Working speed: 150-200pcs/min
Machine weight: 5000kg
Air source: 5-6kgf/cm².
Overall Dimension: L6800*W1400*H1800mm
Customized Support: Yes
