The Automatic Pipette Filter Insertion Machine is specifically designed for the automated assembly of filter cores (cotton plugs) into laboratory consumables such as 1ml–100ml serological pipettes a
The Automatic Pipette Filter Insertion Machine is specifically designed for the automated assembly of filter cores (cotton plugs) into laboratory consumables such as 1ml–100ml serological pipettes and Pasteur pipettes. This equipment integrates automatic feeding, precision filter insertion, depth detection, and defect rejection into a single unit. By utilizing servo-driven mechanisms and closed-loop force control technology, it achieves precise, stable, and non-destructive filter insertion within the pipettes, thereby comprehensively resolving industry challenges associated with manual insertion—such as low efficiency, inconsistent insertion depths, and filter damage.
High-Precision Insertion: Employs a servo-driven system with closed-loop force and position control to achieve an insertion depth accuracy of ±0.1mm and an insertion firmness rate of ≥99.8%. This ensures consistent filter positioning and reliable sealing, effectively eliminating instances of missing filters or loose connections.
Automated Feeding & Non-Destructive Assembly: Both filter cores and pipettes are automatically fed via vibrating bowls or hoppers. Coupled with a flexible insertion head and buffering mechanism, the system prevents filter compression deformation and scratches to the pipette walls, thereby preserving product integrity.
Intelligent Quality Control: Integrates real-time insertion depth detection and pressure curve monitoring to instantly assess assembly quality, automatically rejecting defective products. Production data is fully traceable, ensuring compliance with medical device quality management system requirements.
High-Speed, Stable Operation: Offers optional dual-station or multi-channel parallel designs, achieving a single-machine throughput of up to 3,600 units per hour. This represents a multi-fold increase in efficiency compared to manual operations, effectively meeting the demands of large-scale production.
Flexible & Rapid Changeover: Features modular fixtures and a parameterized control system that support rapid switching between various specifications ranging from 1ml to 100ml. Changeover time is ≤15 minutes, allowing for compatibility with filter cores made from diverse materials (e.g., PE, glass fiber).
Centered on the core principles of high precision, high efficiency, and high stability, the Automatic Pipette Filter Insertion Machine provides a reliable automated assembly solution for enterprises in the biopharmaceutical, in vitro diagnostics (IVD), and laboratory consumables sectors, helping to enhance both product performance and production efficiency.
Technical Parameters:
Equipment Model: GST-YYG106A
Pipette capacity: 1-100ml
Sizes: 1620*1220*1850mm
Production Capacities: 12000pcs/hour
Power (Output): 220V AC
Customized Support: Yes
