The 96-Deep-Well Plate Automatic Filling Machine is specifically designed for the large-scale automated filling of laboratory consumables such as 96-deep-well plates, PCR plates, and ELISA plates. I
The 96-Deep-Well Plate Automatic Filling Machine is specifically designed for the large-scale automated filling of laboratory consumables such as 96-deep-well plates, PCR plates, and ELISA plates. Integrating automatic plate loading, multi-channel precision filling, film sealing/capping, visual inspection, and automatic unloading into a single unit, the system utilizes servo drives and an intelligent control system to achieve fully automated, continuous operation—from empty plate input to finished product packaging. It is widely applied in fields such as IVD reagent filling, PCR consumables, nucleic acid extraction kits, and cell culture. High-Throughput Precision Filling: Equipped standard with a 96-channel simultaneous filling system (with an optional pipetting module), the machine utilizes high-precision ceramic plunger pumps or peristaltic pumps to achieve a filling accuracy of ±0.5% to ±1%. The adjustable filling volume ranges from 50 to 800 μL, with a designed throughput of 600–720 plates per hour, supporting 24-hour continuous operation.
Integrated Intelligent Automation: The entire production line operates fully automatically, handling deep-well plate feeding, multi-head simultaneous filling, automatic film sealing/capping, thermal film cutting, visual inspection, and finished product output. An optional automatic labeling function is available to enable a completely unmanned workflow covering the entire filling-sealing-labeling process.
Intelligent Quality Control: Integrates intelligent detection systems—such as "no plate, no fill," "no film, no seal," and "material shortage shutdown"—to ensure operational integrity. An optional inline visual inspection module allows for real-time monitoring of filling levels and seal integrity; defective products are automatically rejected, and production data is seamlessly integrated with the MES system.
Clean and Compliant Design: The entire machine is constructed from 304 stainless steel and features a sealed dust-proof enclosure structure. An optional Class 100 laminar flow protection module is available to ensure compliance with GMP and ISO standards for medical consumable manufacturing, making it ideal for high-cleanliness production environments such as those for IVD reagents and PCR reagents.
Flexible and Rapid Changeover: Compatible with various deep-well plate specifications—including 96-well, 48-well, and 24-well formats—as well as ELISA plates and PCR plates. The changeover time is ≤20 minutes, effectively meeting the demands of flexible, multi-variety production environments.
Centered on high precision, high efficiency, and high cleanliness, the 96-Deep-Well Plate Automatic Filling Machine provides enterprises in the In Vitro Diagnostics (IVD), biopharmaceutical, and laboratory consumables sectors with intelligent filling solutions that meet international standards, thereby facilitating high-throughput capabilities and quality standardization in deep-well plate filling operations.
Equipment Details:
Model Number: GST-SWYP004A
Sizes: L4200*W1200*H1800 (mm)
Production Capacities: 600-700 boxes/hour
Filling volume:50-800uL
Total power:5KW
Power supply voltage:220V/50HZ
Weight:1200KG
Customized Support: Yes
