The Automatic Pharmaceutical Light Inspection Machine is specifically designed for the fully automated detection of visible particulates and cosmetic defects in liquid pharmaceutical preparations—in
The Automatic Pharmaceutical Light Inspection Machine is specifically designed for the fully automated detection of visible particulates and cosmetic defects in liquid pharmaceutical preparations—including ampoules, vials, oral liquid bottles, and pre-filled syringes. Integrating a high-resolution machine vision system with deep learning algorithms, the equipment employs a high-speed rotation and sudden-stop imaging principle to precisely identify minute foreign bodies within the liquid—such as glass shards, fibers, metal particles, white spots, and white clumps. Its detection accuracy reaches up to 40μm, far exceeding the limits of manual visual inspection.
High-Precision Intelligent Inspection: Utilizing multi-station high-speed cameras and intelligent image processing technology, the system achieves inspection speeds of up to 600 bottles per minute. It effectively distinguishes between air bubbles and actual foreign bodies, thereby significantly reducing both false rejection and missed detection rates.
Comprehensive Multi-Dimensional Coverage: The system simultaneously performs inspections across multiple parameters, including visible particulates, liquid fill levels, bottle body aesthetics, sealing integrity (e.g., ampoule stringing or carbonization), and capping defects. Non-conforming products are automatically sorted and rejected.
AI Deep Learning Optimization: Powered by artificial intelligence algorithms trained on massive datasets, the system accurately identifies defects that are difficult for traditional algorithms to capture—such as light-colored particulates and floating debris on the liquid surface—achieving a foreign body detection rate of up to 99%.
Compliance and Traceability Assurance: Fully compliant with GMP guidelines and Pharmacopoeia requirements for visible particulate inspection, the equipment features a comprehensive data traceability system. Inspection results are recorded in real-time, ensuring full compliance with pharmaceutical quality regulatory standards.
Flexible and Rapid Changeover: A modular design facilitates the rapid switching between various product specifications ranging from 1ml to 30ml. No tools are required to replace size-specific parts, allowing for a complete changeover and calibration process to be completed within just 30 minutes.
Centered on high precision, high efficiency, and advanced intelligence, the Automatic Pharmaceutical Light Inspection Machine provides pharmaceutical manufacturers with automated light inspection solutions that meet international standards, helping them achieve 100% comprehensive inspection for visible particulates and realize a "zero-defect" quality objective.
Technical Parameters:
Model Number: GST-SWYP001A
Applicable Scope: 1-2ml syringe liquid, ampoule injection;
Inspection Items: Visible foreign matter (glass shavings, metal shavings, silicone oil residue, fibers, white spots, white blocks), liquid level;
Inspection Speed: 450 (1±5%) pieces/minute;
Inspection Accuracy: ≥40 μm (adjustable);
Capacitance: 4.5 kW;
Voltage: AC 380 V, 50 Hz;
Workbench Height: 900 mm;
Overall Dimensions: 3600 x 1200 x 1800 mm;
Weight: 600 kg
Customized Support: Yes
