The automatic syringe filling machine is specifically designed for the automated, sterile filling of pre-filled syringes, plastic syringes, and cartridges. This equipment integrates a comprehensive
The automatic syringe filling machine is specifically designed for the automated, sterile filling of pre-filled syringes, plastic syringes, and cartridges. This equipment integrates a comprehensive suite of functions—including automatic feeding, washing and siliconization, plunger assembly, precision filling, stoppering and capping, in-line inspection, and sterilization tray loading—into a single unit. Utilizing servo-driven mechanisms and an intelligent control system, it achieves fully automated, unmanned operation throughout the entire process, from empty syringe tubes to finished products. It is widely utilized in the filling and production of saline solutions, sodium chloride, Chitosan, dental gels, and various other pharmaceutical liquids. Integrated Intelligent Manufacturing Workflow: Syringe barrels are automatically fed via a loading line and vibratory bowl, sequentially undergoing cleaning, siliconization, and stopper assembly before entering the filling zone for precise volumetric dosing. The process concludes with end-cap capping, quality inspection, and tray loading. The entire line seamlessly integrates mechanical, pneumatic, and automation technologies, ensuring stable and reliable operation.
High-Precision Filling System: Features a servo-motor-driven ceramic piston pump capable of achieving a filling accuracy of ±1%. The adjustable filling volume ranges from 0.1 ml to 50 ml, accommodating both aqueous solutions and high-viscosity materials. An optional peristaltic pump filling system is available, allowing for easy flow rate adjustment via the Human-Machine Interface (HMI). The filling head utilizes servo-controlled vertical movement and incorporates a "no-bottle, no-fill" function to effectively prevent material waste.
High-Efficiency and Stable Operation: Employs a rotary multi-station design, achieving assembly speeds of up to 3,000–4,500 units per hour—a multi-fold increase in throughput compared to traditional manual methods. The entire machine is servo-controlled with a robust structural design, facilitating rapid changeovers for various syringe specifications ranging from 0.5 ml to 20 ml.
Intelligent Aseptic Assurance: The entire filling process can be conducted within an ORABS (Open Restricted Access Barrier System) isolator, fully complying with the requirements for aseptic manufacturing environments. Critical workstations offer optional Class 100 laminar flow protection. The entire line utilizes a fully enclosed aseptic filling process integrated with an automated packaging system, ensuring full compliance with GMP regulations.
Intelligent Quality Control: Integrates online weighing, stopper depth detection, and capping torque monitoring to enable the automatic rejection of defective products. The system is controlled via a PLC and touchscreen interface, allowing for the storage of multiple product recipes and offering intuitive, convenient parameter configuration.
Centered on the core principles of high precision, high efficiency, and high cleanliness, this automatic syringe filling machine provides biopharmaceutical and medical device enterprises with intelligent filling solutions that meet international standards. It empowers companies to boost production efficiency, safeguard drug safety, and enhance their competitiveness in the global market.
Technical parameters:
Model Number: GST-BC001
Power supply: 380VAC, 50/60Hz, 2/3 phase.
Power: 1.5kw
Working speed: 150-200pcs/min
Machine weight: 5000kg
Air source: 5-6kgf/cm².
Overall Dimension: L6800*W1400*H1800mm
Customized Support: Yes
