The Automated Antigen Reagent Filling and Capping Production Line is specifically designed for the automated, sterile production of diagnostic kits for COVID-19 antigens, influenza viruses, respirat
The Automated Antigen Reagent Filling and Capping Production Line is specifically designed for the automated, sterile production of diagnostic kits for COVID-19 antigens, influenza viruses, respiratory pathogens, and similar agents. Integrating automatic feeding, high-precision filling, servo-driven capping, in-line inspection, and data traceability, the complete line achieves a fully unmanned, continuous workflow—from empty bottles to finished products—while fully complying with GMP standards and medical device quality management system requirements.
Fully Automated Integrated Operation: Utilizing a rotary, multi-station collaborative design, the system automatically executes every process—including bottle unscrambling, filling, cap sorting, capping, weighing, and rejection—without the need for manual intervention. The daily output of a single line is sufficient to meet the demands of large-scale, mass production.
Ultra-High Stability Assurance: Key components are sourced from internationally renowned brands. The combination of servo drives and precision cam indexers ensures smooth, continuous operation 24 hours a day, boasting an extremely low failure rate and achieving an Overall Equipment Effectiveness (OEE) that leads the industry.
Intelligent Closed-Loop Quality Control: The system integrates high-precision vision inspection and weight verification subsystems to monitor filling volumes, cap torque, and seal integrity in real-time, automatically rejecting any defective products. Production data is seamlessly integrated with the MES system in real-time, ensuring compliance with FDA 21 CFR Part 11 and UDI traceability requirements.
High-Capacity, Flexible Production: Featuring multi-channel parallel filling and high-speed servo capping units, the line achieves a maximum output of 200–300 bottles per minute. Its modular design facilitates rapid changeovers for various bottle specifications ranging from 1 ml to 30 ml, with product changeover times of 30 minutes or less.
Cleanroom-Compliant Design: Critical workstations are equipped with Grade A laminar flow protection and in-line particle monitoring. The entire machine is constructed from 304 stainless steel, ensuring compliance with GMP and ISO standards to maintain a sterile filling environment.
With its core strengths of full automation, exceptional stability, intelligent operation, and high throughput, the Automated Antigen Reagent Filling and Capping Production Line provides in vitro diagnostics and biopharmaceutical enterprises with a reliable, integrated solution for filling and packaging.
Technical parameters:
Model Number: GST-SJGZ100A
Sizes: L3800*W1400*H1800mm
Production Capacities: 300pcs/min
Power (Output): 3KW
Reagent Tube Capacity:0.2-20ml
Customized Support: Yes
