The Fully Automatic Pipette Tip Filter Insertion and Boxing Machine is specifically designed for the automated insertion of filters into pipette tips—including filter tips—and their subsequent packa
The Fully Automatic Pipette Tip Filter Insertion and Boxing Machine is specifically designed for the automated insertion of filters into pipette tips—including filter tips—and their subsequent packaging into boxes. It truly realizes a fully unmanned workflow, spanning the entire process from bulk tips to finished, boxed products. Integrating automatic feeding and sorting, precise filter insertion, high-speed alignment, intelligent counting, and rapid boxing, the equipment leverages a stable, high-efficiency mechanical structure and an intelligent control system to comprehensively resolve the critical pain points associated with traditional manual or semi-automatic modes—namely, low efficiency, poor precision, and excessive labor requirements.
Fully Automatic Integrated Operation: Equipped with a vibrating bowl feeder for automatic loading and a multi-channel sorting system, the machine completes tip orientation correction, filter insertion, alignment and stacking, and precise boxing without any need for manual intervention. A single unit can replace 6 to 10 human operators, enabling continuous 24-hour production output.
Highly Stable, Precision Assembly: Utilizing servo-driven mechanisms and closed-loop force control technology, the machine achieves a filter insertion depth precision of ±0.1 mm, with an assembly pass rate of ≥99.8%. The entire machine features a high-strength chassis and utilizes imported pneumatic components from renowned brands, ensuring smooth, vibration-free operation and extremely low maintenance costs.
Intelligent Quality Control: Integrates a dual-verification system combining photoelectric counting and visual inspection to monitor tip integrity and box quantities in real-time, maintaining an error margin of ≤±1 tip per box. Defective products are automatically rejected, and production data can be seamlessly integrated with MES systems to ensure full process traceability.
High-Yield, High-Efficiency Design: Sorting speeds reach up to 400 tips per minute, while boxing speeds can reach 120 boxes per hour (based on the 96-well format). This represents an efficiency improvement of over 8 times compared to manual labor, significantly shortening delivery cycles and empowering enterprises to effortlessly handle large-volume orders.
Centered on the core principles of high precision, high stability, and high intelligence, the Fully Automatic Pipette Tip Filter Insertion and Boxing Machine stands as the ideal choice for biopharmaceutical companies and laboratory consumables manufacturers seeking to enhance packaging efficiency and reduce labor costs.
Technical parameters:
Equipment Model: GST-XTJ103A
Sizes: 360*320*5250px
Tip capacity: 1-1250μL
Production Capacities: 1 box/minute 96 pcs/box
Power (Output): 1.5kw
Customized Support: Yes
