The Automatic Pipette Tip Filter Insertion and Boxing Machine is specifically designed for the automated insertion of filters into pipette tips and their subsequent packaging into boxes. It integrat
The Automatic Pipette Tip Filter Insertion and Boxing Machine is specifically designed for the automated insertion of filters into pipette tips and their subsequent packaging into boxes. It integrates multiple processes—including feeding, filter insertion, inspection, boxing, and sealing—to achieve fully automated production, transforming loose pipette tips into finished, boxed products.
The equipment utilizes a collaborative feeding system featuring high-precision vibratory bowls and robotic manipulators. It automatically executes tasks such as tip orientation, filter insertion, defective product rejection, and precise positioning for boxing—all without the need for manual intervention. A single machine can replace 6 to 8 human operators, thereby completely eliminating the burden of tedious manual operations.
Its core components consist of imported servo motors and high-rigidity pneumatic elements. These are complemented by an anti-jamming structural design and real-time overload protection, ensuring the equipment operates smoothly and without faults, even during continuous 24-hour operation. The filter insertion success rate reaches an impressive 99.9%, effectively preventing defects such as missing or misaligned filters.
Equipped with a PLC touch-screen control system, the machine allows for one-touch switching of mold parameters to accommodate various pipette tip specifications (e.g., 10μL, 200μL, 1000μL) and automatically stores production data. A built-in vision inspection module monitors boxing quality in real-time, while support for MES system integration ensures full traceability of production data.
The standard operating speed reaches 80 to 120 pipette tips per minute, allowing daily production capacity to easily exceed 50,000 units—a more than threefold increase compared to traditional semi-automated methods. Furthermore, its compact, modular layout saves over 40% of valuable workshop floor space.
By fully automating labor, ensuring quality through stability, optimizing management through intelligence, and driving profitability through high capacity, this Automatic Pipette Tip Filter Insertion and Boxing Machine represents the ideal choice for manufacturers of laboratory consumables looking to reduce costs, boost efficiency, and successfully transition toward intelligent manufacturing.
Technical parameters:
Equipment Model: GST-XTJ100A
Pipette tip capacity: 1-1250μL
Sizes: L2600*W2600*H2200 mm
Production Capacities: 11000-12000 pcs/hour
Power (Output): 0.7KW
Customized Support: Yes
