This automated production line for Freezing tube the entire process—from injection molding extraction and tube assembly to screw-capping, QR code printing, and clean packaging—achieving a fully auto
This automated production line for Freezing tube the entire process—from injection molding extraction and tube assembly to screw-capping, QR code printing, and clean packaging—achieving a fully automated, closed-loop "raw material in, finished product out" workflow. It is specifically designed to meet the high-volume, high-standard delivery requirements of the biopharmaceutical consumables industry.
Workstations are seamlessly integrated via high-speed transfer robots and synchronous conveyor systems, eliminating the need for manual handling or intervention. A single operator can easily monitor the entire line, significantly reducing labor costs and the risk of cross-contamination.
The system features a modular frame design and independent servo-drive technology, with redundancy built into critical stations; this allows for the rapid isolation of individual unit faults without halting the entire line. Capable of 24/7 continuous operation with an annual uptime exceeding 95%, the equipment ensures reliable delivery schedules.
Equipped with industrial-grade vision systems and MES interfaces, the line monitors tube defects, capping torque, and QR code readability in real-time. Defective products are automatically rejected, and production data is stored in the cloud, ensuring full traceability of every cryovial's origin and destination.
With a cycle rate of up to 120 vials per minute and a daily capacity exceeding 150,000 units, the line matches the output of a traditional semi-automated setup requiring 6 to 8 workers. It also drastically reduces risks associated with particulate matter and endotoxins caused by manual contact, lowering overall costs by more than 40%.
From tube to cap, and from injection molding to coding, this fully automated production line serves not only as a capacity multiplier but also as a robust guarantee of quality and compliance. Choose this solution to deliver your cryovials—faster and with superior quality—to life science laboratories everywhere.
Technical parameters:
Equipment Model: GST-DCG100A
Freezing tube capacity: 1-50ml
Sizes: 3600*8 800*1800mm
Production Capacities: <2880 Pcs/hour 15ml: 50 Pcs/bag50ml: 25 Pcs/bag
Power (Output): 3KW
Customized Support: Yes
