This automatic pipette filter insertion machine is designed to automatically insert filters into pipettes (available in various specifications and materials, such as glass or plastic). It integrates
This automatic pipette filter insertion machine is designed to automatically insert filters into pipettes (available in various specifications and materials, such as glass or plastic). It integrates automatic pipette feeding, filter supply, precision insertion, depth inspection, and discharge. This ensures consistent filter positioning and tightness within each pipette—effectively preventing sample backflow—while enabling a fully automated, unmanned workflow.
The equipment automates the entire process—from pipette loading and filter cutting/separation to insertion, positioning, and finished product discharge—without requiring manual intervention. It seamlessly integrates with upstream and downstream processes (such as screen printing and packaging), allowing a single operator to manage multiple machines and significantly reducing labor dependency.
Utilizing a precision cam indexer and a servo-driven insertion mechanism, the system offers digitally controlled insertion depth and pressure, achieving a repeat positioning accuracy of ±0.1mm. Equipped with anti-clogging feeding modules tailored to various pipette diameters and filter materials, the machine supports 24/7 continuous operation with a defect rate of less than 0.2%.
Powered by a PLC and touchscreen interface, the system stores parameters for hundreds of pipette specifications (including length and tip inner diameter) and their corresponding filter settings. Product changeovers are streamlined via one-touch recipe recall, with automatic adjustments to fixtures and insertion strokes. Built-in photoelectric and pressure sensors monitor for issues like missing filters or improper insertion depth, triggering automatic alarms and rejecting defective units.
The insertion cycle takes just 1–1.5 seconds per unit, achieving speeds of 60–120 units per minute—8 to 10 times the efficiency of manual insertion. It supports automatic feeding from either filter rolls or bulk supplies, minimizing the frequency of manual replenishment and enabling a daily output exceeding 80,000 units.
Combining stable mechanical action with intelligent control logic, this automatic pipette filter insertion machine delivers precise, rapid, and traceable filter installation. Choose this solution to eliminate the fatigue and quality inconsistencies associated with manual insertion, ensuring every pipette meets the critical safety standard for backflow prevention.
Technical Parameters:
Equipment Model: GST-YYG106A
Pipette capacity: 1-100ml
Sizes: 1620*1220*1850mm
Production Capacities: 12000pcs/hour
Power (Output): 220V AC
Customized Support: Yes
