This automated assembly and leak-testing machine is specifically designed for the automated assembly and airtightness verification of reagent kits (comprising the kit body, sealing film/lid, reagent
This automated assembly and leak-testing machine is specifically designed for the automated assembly and airtightness verification of reagent kits (comprising the kit body, sealing film/lid, reagent vials, or card slots). By integrating assembly and leak testing into a single process, it achieves a fully automated, closed-loop workflow—from the feeding of loose components to the final inspection and discharge of finished products. This ensures that every kit is complete and reliably sealed, fully meeting the stringent leak-proof and contamination-prevention standards of the in vitro diagnostics (IVD) and biological reagent industries.
The equipment utilizes multiple vibratory bowls or hoppers for automatic component feeding. A synchronized rotary indexing table manages the entire sequence—including kit body loading, component assembly, press-fit sealing, pneumatic leak testing, and sorting of qualified products—without the need for manual intervention. It integrates seamlessly with upstream injection molding and downstream packaging processes, allowing a single operator to monitor multiple production lines simultaneously.
Built with a high-strength frame and independent servo drive systems, the machine features anti-jamming and anti-misassembly mechanisms at critical stations, ensuring stable, continuous 24/7 operation. The leak-testing unit employs high-precision differential pressure sensors with a resolution of ±0.1 Pa and a false-rejection rate of less than 0.1%, guaranteeing zero leakage risk.
Equipped with a PLC and industrial touchscreen, the system stores production recipes for hundreds of kit specifications (covering body dimensions, sealing methods, and test pressures), enabling one-touch product changeovers. Integrated vision or photoelectric systems monitor in real-time for missing components, improper press-fitting, or leaks; defective units are automatically rejected with accompanying audio-visual alarms, and production data supports MES integration for full traceability.
The assembly and testing cycle achieves a throughput of 40–80 kits per minute (depending on component count and complexity)—delivering 5 to 8 times the efficiency of manual, segmented workflows (assembly followed by offline testing). Its integrated design eliminates intermediate buffering and handling steps, enabling daily output to easily exceed 60,000 kits while reducing overall operating costs by over 45%.
With automation as its backbone and intelligent inspection as its "smart eye," this machine ensures that every reagent kit withstands rigorous scrutiny from assembly through to sealing. Choose this solution to deliver zero-defect reagent kits ready for precision diagnostics.
Equipment Details:
Model Number: GST-SJH001A
Sizes: L396cm*W218cm*H210cm
Weight: 2500kg
Power: 4KW
Production Capacity: 900 units/hour
Voltage: 220V
Core Component: High-precision leak detector
Customized Support: Yes
