This fully automatic production line is purpose-built for high-volume manufacturing of freezing tubes (0.5mL–5mL), covering the entire process from raw material feeding to finished packaging. Integr
This fully automatic production line is purpose-built for high-volume manufacturing of freezing tubes (0.5mL–5mL), covering the entire process from raw material feeding to finished packaging. Integrating injection molding take-out, automated assembly, cap tightening, barcode/2D code laser marking, leak testing, and final packaging, it delivers a turnkey solution for biopharmaceutical and diagnostic consumable manufacturers seeking consistent quality, regulatory compliance, and scalable output.
The line operates with zero manual intervention—from tube and cap feeding, assembly, and torque-controlled capping, to printing, leak testing, and packaging. High-speed transfer modules and synchronized conveyors ensure seamless material flow between each station. A single operator can supervise the entire line, drastically reducing labor requirements and human-borne contamination risks.
Built on a heavy-duty modular frame with independent servo drives and redundant critical stations, the line guarantees 24/7 continuous production with an annual uptime of ≥95%. Individual module faults can be isolated without halting the whole line, ensuring uninterrupted delivery even for urgent large-volume orders.
Equipped with industrial cameras, pressure sensors, and an MES communication interface, the system monitors tube body defects, cap torque, print quality, and seal integrity in real time. Defective units are auto-rejected, and all production data are recorded for full traceability from raw material batch to finished product.
Operating at a cycle rate of up to 120 tubes per minute, the line achieves a daily output exceeding 150,000 tubes—equivalent to the output of 6–8 conventional semi-automatic lines. This high throughput, combined with streamlined material flow, reduces comprehensive operating costs by over 40%.
This fully automatic freezing tube production line is more than a capacity booster—it is a robust guarantee of quality, consistency, and compliance. By minimizing human intervention and maximizing process control, it delivers cryogenic vials that are ready for the most demanding life science applications, with efficiency and reliability you can count on.
Technical parameters:
Equipment Model: GST-DCG100A
Freezing tube capacity: 1-50ml
Sizes: 3600*8 800*1800mm
Production Capacities: <2880 Pcs/hour 15ml: 50 Pcs/bag50ml: 25 Pcs/bag
Power (Output): 3KW
Customized Support: Yes
