The Guanshengtai Automatic Pipette Feeder is a specialized auxiliary device designed for the high-speed, automatic sorting and directional feeding of long tubular containers such as pipettes, pasteu
The Guanshengtai Automatic Pipette Feeder is a specialized auxiliary device designed for the high-speed, automatic sorting and directional feeding of long tubular containers such as pipettes, pasteurized pipettes, and droppers. The equipment employs a stepped lifting mechanism combined with a specially designed distributing system to automatically arrange bulk, disordered long tubes into a unified direction. These tubes are then stably transported to the next processing equipment (such as screen printing machines, labeling machines, filling machines, and assembly machines) via a dedicated flexible vibrating track, achieving automatic feeding and connection. The feeding speed can reach 60-120 tubes/minute (depending on tube diameter and length), effectively replacing manual placement and feeding of each tube individually, and solving the industry problem of long tubular containers being difficult to sort using conventional vibrating feeders.
Technical parameters:
Equipment Model: GST-YYG108A
Pipette capacity: 1-100ml
Sizes: L1950*W1100*H2000(mm)
Production Capacities: 300pcs/min
Power (Output): 1.5kw
Customized Support: Yes
Core Advantages:
Long-Tube Dedicated Stepped Feeding System: Addressing the characteristics of pipettes with large length-to-diameter ratios (up to 300mm in length) and high flexibility, this system employs a stepped lifting mechanism instead of a conventional vibratory feeder. Combined with a layer-by-layer dispensing and directional sorting mechanism, the long pipettes automatically adjust their orientation and posture during lifting, achieving orderly output and preventing tangling, stacking, or deformation. This completely solves the pain point of difficult sorting with vibratory feeders for long pipettes.
Flexible and Scratch-Resistant Conveying: All contact parts of the pipettes are made of non-metallic flexible materials (such as Teflon, urethane, etc.) combined with smooth stainless steel tracks. The inner wall of the pipe is mirror-polished, effectively preventing scratches and deformation of the pipe ends during conveying, ensuring a smooth product appearance and meeting the stringent surface quality requirements of transparent pipettes.
Multi-Specification Quick Switching: By changing the feed plate of the lifting mechanism and adjusting the width of the linear vibrating track and guide components, it can quickly adapt to various pipette specifications such as 0.5ml, 1ml, 2ml, 5ml, 10ml, 25ml, and 50ml, covering tube lengths from 80-300mm and diameters from 3-20mm. Changeover time can be controlled within 20 minutes, making it a versatile, flexible, and efficient machine.
Full-Load Stop and Low-Load Alarm: Equipped with a rear-end full-load photoelectric sensor and a front-end low-load sensor, it automatically pauses feeding when downstream equipment slows down to prevent tube accumulation. When the hopper is low on material, it automatically triggers an audible and visual alarm to prompt for refilling, achieving automatic matching between continuous feeding and the downstream equipment's cycle time.
Directional Error Prevention Detection: Built-in fiber optic sensors and a direction recognition mechanism perform real-time detection and verification of the output tube direction. Tubes with incorrect direction or overlapping are automatically rejected and returned, ensuring 100% alignment and correct posture of tubes output to downstream equipment.
Opposite Direction Detection: Built-in fiber optic sensors and a direction recognition mechanism perform real-time detection and verification of the output tube direction. Tubes with incorrect direction or overlapping are automatically rejected and returned, ensuring 100% alignment and correct posture of tubes output to downstream equipment.
Anti-static and Cleanroom Design: Key contact components can be treated with anti-static materials, effectively reducing electrostatic adsorption of dust particles and meeting the cleanliness requirements of cleanrooms. The entire machine can be equipped with a dust cover to isolate external dust contamination.
Low Noise and Stable Operation: Utilizing a high-quality linear vibrator and shock-absorbing base design, the operating noise is below 75 decibels. The equipment operates smoothly without violent shaking, adapting to environmental requirements and long-term continuous production environments.
Easy Operation: Controlled via touchscreen or buttons, parameters such as lifting speed and vibration frequency can be flexibly adjusted to meet the feeding needs of different pipe sizes. The large hopper capacity allows for single-feeding to meet long periods of continuous production, reducing the frequency of manual feeding.
Applicable Scenarios: Widely applicable to the automatic sorting and feeding of long tubular containers such as life science consumables (pipettes, pasteurized pipettes, serum pipettes, disposable droppers), medical consumables (urine droppers, medication droppers), and laboratory equipment. It can be used in conjunction with screen printing machines, labeling machines, filling machines, assembly machines, etc., to achieve fully automated processing of long tubes. Guanshengtai's automatic pipette feeder, with its high-speed, stable, and clean feeding performance, helps laboratory and medical consumable manufacturers automate their long tube feeding processes, effectively reducing manual labor intensity and improving overall production line efficiency.
