The Guanshengtai Automatic Online Chipless Pipette Cutting Machine is a specialized processing equipment designed for online, fixed-length chipless cutting of long tubular containers such as pipette
The Guanshengtai Automatic Online Chipless Pipette Cutting Machine is a specialized processing equipment designed for online, fixed-length chipless cutting of long tubular containers such as pipettes and droppers. The equipment integrates automatic continuous pipe feeding, precision servo fixed-length traction, rotary chipless cutting, pipe end chamfering, and automatic material collection. It can stably cut various plastic pipes (PP, PE, PS, PETG, etc.) with an outer diameter of 3-15mm and a wall thickness of 0.5-2mm, with a cutting length range of 10-300mm and a cutting accuracy of ±0.05mm. The cut end face is smooth and burr-free, effectively replacing the chip contamination and end-face defects caused by traditional saw blade or knife cutting.
Technical Parameters:
Equipment Model: GST-YYG100A
Sizes: 2600*600*1700mm
Pipette capacity: 1-100ml
Cutting efficiency: 1 meter tube, can reach 15 meters / min
Cutting precision: tolerance ± 0.1mm
Power (Output): 1.5KW
Customized Support: Yes
Core Advantages:
Scratch-Free Rotary Cutting Technology: Utilizing a high-speed rotating cutter head and a servo-synchronized feed mechanism, the blade performs a circular rolling cut along the outer wall of the pipe, achieving pipe separation through a cyclical action of "cutting in - rotating cut - retraction." The cutting process generates no dust or debris particles, resulting in a smooth, burr-free, and deformation-free end face, completely avoiding the debris contamination and secondary trimming processes required by traditional sawing.
Online Continuous High-Speed Production: The equipment can be directly connected to an extruder or operate independently offline, enabling continuous automatic pipe feeding and fixed-length cutting in an online operation mode. The servo-driven fixed-length traction mechanism has a fast response time, with a cutting cycle of 1-3 seconds per cut, and daily output sufficient for large-scale production needs.
Flexible Material Anti-Deformation Clamping: Equipped with multiple sets of adjustable flexible positioning clamping mechanisms, the contact parts with the pipe body use elastic materials such as urethane/silicone, and the clamping pressure is adjustable, ensuring that the pipe body does not slip during traction while avoiding pipe wall deformation or indentation damage.
High Length Precision: Utilizing a servo motor-driven precision traction roller and rotary encoder closed-loop feedback control, the traction length precision is consistently within ±0.05mm, ensuring excellent consistency in the length of each cut tube and meeting the tolerance requirements for precision pipettes.
Automatic Shutdown for Material Shortage and Faults: Equipped with multiple sensor protections including material shortage sensing, tube blockage monitoring, and blade wear detection, the equipment automatically shuts down and issues audible and visual alarms in case of abnormalities, preventing empty cutting or material waste.
Flexible Adaptability to Multiple Specifications: By changing the traction pressure roller assembly, cutting blade disc, and positioning guide sleeve, it can quickly adapt to tubes of different outer diameters and wall thicknesses. Changeover time is approximately 15-20 minutes, meeting the flexible production needs of various product types.
Easy Operation: Employing a PLC and touchscreen human-machine interface, parameters such as cutting length, cutting speed, and traction speed can be set with a single click, and multiple product formulas can be saved for quick switching during changeovers. Real-time monitoring of operating status and fault alarm code prompts facilitate convenient maintenance.
Applicable Scenarios: Widely applicable to precision, dust-free cutting of various plastic tubing materials, including life science consumables (pipettes, serum pipettes, Pasteur pipettes, disposable droppers), medical consumables (intravenous infusion tubing, urinary catheters, drainage tubes), food and beverage industry (beverage straws, stir sticks), and industrial tubing (medical plastic tubing, laboratory tubing). Guanshengtai's automatic online chipless pipette cutting machine, with its chipless, high-precision, and high-efficiency cutting performance, helps tubing manufacturers upgrade their pipe cutting processes to automation and cleanliness, effectively improving product quality and the cleanliness of the production environment.
