The Guanshentai Automatic Pharmaceutical Visual Inspection Machine is a high-efficiency, specialized system designed for the fully automated inspection of visible foreign matter and cosmetic defects
The Guanshentai Automatic Pharmaceutical Visual Inspection Machine is a high-efficiency, specialized system designed for the fully automated inspection of visible foreign matter and cosmetic defects in liquid pharmaceutical preparations. Utilizing high-speed rotation with sudden-stop imaging technology and a multi-angle LED lighting system—combined with high-resolution industrial cameras and precision optics—the machine automatically detects minute foreign particles (such as glass shards, fibers, white spots, and black spots) and cosmetic defects (such as cracks, scratches, stains, tilted caps, low fill levels, and charred or foamy tips) in containers like ampoules, vials, pre-filled syringes, and oral liquid bottles. It offers inspection speeds of 200–600 bottles per minute and sensitivity down to the 50μm level, effectively replacing traditional manual visual inspection.
Technical Parameters:
Model Number: GST-SWYP001A
Applicable Scope: 1-2ml syringe liquid, ampoule injection;
Inspection Items: Visible foreign matter (glass shavings, metal shavings, silicone oil residue, fibers, white spots, white blocks), liquid level;
Inspection Speed: 450 (1±5%) pieces/minute;
Inspection Accuracy: ≥40 μm (adjustable);
Capacitance: 4.5 kW;
Voltage: AC 380 V, 50 Hz;
Workbench Height: 900 mm;
Overall Dimensions: 3600 x 1200 x 1800 mm;
Weight: 600 kg
Customized Support: Yes
Key Advantages:
High-Efficiency Foreign Matter Detection: Employs a high-speed rotation and sudden-stop mechanism that uses liquid inertia to induce particle movement; combined with continuous, multi-angle high-speed image capture, this ensures that even tiny particles and suspended matter are reliably detected with a minimal miss rate.
Comprehensive Cosmetic Inspection: Integrates multiple high-resolution cameras and specific-wavelength light sources to achieve 360° imaging of the container. It simultaneously detects various defects—such as cracks, scratches, stains, tilted caps, low fill levels, and charred or foamy tips—offering multi-functional capabilities in a single unit.
Precision Rejection: Equipped with a high-speed pneumatic rejection mechanism, the system instantly and accurately ejects non-conforming units into a waste collection area. This ensures complete separation of good and defective products, eliminating the risks of missed detections or false rejections.
Standardized Inspection Criteria: Utilizes physical vision algorithms based on grayscale comparison and dimensional measurement (relying on fixed thresholds and feature extraction rather than AI self-learning). This ensures consistent, controllable standards, completely eliminating errors caused by human fatigue or visual acuity differences, while allowing for data-traceable inspection results.
Clean-Room Compatible Design: Features an SUS304 stainless steel frame and transparent protective doors. The inspection zone is sealed and dust-proof, meeting GMP clean-room requirements and allowing for direct integration into sterile filling production lines.
Application Scenarios:Widely applicable to the inspection of visible foreign matter and the quality control of transparent liquid formulations—such as those in the pharmaceutical industry (liquid and lyophilized injections, large-volume infusions, eye drops, vaccines, and biological products), the personal care industry (serums, toners, and mouthwashes), and the food industry (oral liquids and health beverages). With its efficient, precise, and stable inspection performance, the Guanshentai automatic pharmaceutical inspection machine helps pharmaceutical companies comprehensively enhance their product quality assurance capabilities and meet GMP and FDA compliance requirements.
