The Guanshentai automatic precision quantitative filling machine is a high-performance automated system designed for the precise quantitative filling of high-value liquid products. It utilizes a hig
The Guanshentai automatic precision quantitative filling machine is a high-performance automated system designed for the precise quantitative filling of high-value liquid products. It utilizes a high-precision metering system—featuring either ceramic piston pumps or servo-driven screw pumps—combined with dual positioning technology (closed-loop feedback control and mechanical hard stops). This ensures stable filling accuracy within ±0.3%, supports a filling volume range of 0.1ml to 10,000ml, and achieves speeds of 20–120 bottles per minute, meeting the precision filling requirements for a wide variety of liquids.
Technical parameters:
Model Number:GST-SWYP010A
Sizes:L3800*W1250*H1700(mm)
Production Capacities:40-60pcs/min
VOLTAGE:220V
FILLING ACCURACY:±97% depending on the material
WEIGHT:~1300KG
Customized Support: Yes
Key Advantages:
Ultra-High Precision: Utilizing precision ceramic piston pumps or servo-driven screw pumps, combined with high-resolution encoders and mechanical hard stops for dual positioning, the system achieves a filling repeatability of ±0.2%–0.3%. It fundamentally eliminates metering drift caused by voltage fluctuations or unstable air pressure, ensuring consistent filling volumes from the first bottle to the last in every batch. It is ideally suited for the precision dispensing of high-value liquids such as expensive reagents, pharmaceuticals, and essential oils.
Stable, Pulse-Free Filling: The servo-drive system, paired with an optimized metering pump design, ensures continuous, smooth, and pulse-free liquid delivery. This prevents splashing and foaming during the filling process—making it particularly suitable for foaming-prone liquids (such as protein-based drugs or surfactant solutions)—and effectively guarantees a level liquid surface and consistent product appearance.
Drip-Proof and Leak-Proof Design: Equipped with a suck-back anti-drip nozzle and an automatic drip-collection mechanism, the system automatically retracts residual material from the nozzle and catches any drips immediately after filling. This keeps bottle mouths, bottle bodies, and conveyor surfaces clean and uncontaminated, while effectively saving expensive materials and reducing cleaning time.
Multiple Filling Modes: Supports various modes—including quantitative filling, timed filling, and weight-feedback filling—allowing for flexible selection based on material characteristics and process requirements. An optional in-line weight-feedback system enables dynamic automatic compensation, ensuring the net content of every bottle remains stable and compliant.
Superior Material Quality: All wetted parts are constructed from SUS316L stainless steel and high-purity ceramic or PTFE sealing materials. These components offer excellent resistance to acids, alkalis, corrosion, and wear, ensuring compatibility with water-based, oil-based, mildly corrosive, and organic solvent-based liquids while meeting GMP and FDA sanitary standards. The interior surfaces feature a mirror-polished finish to prevent material adhesion and ensure easy cleaning, eliminating dead zones where residue could accumulate.
CIP/SIP Capability: The entire fluid path system supports CIP (Clean-in-Place) and SIP (Sterilize-in-Place) functions (optional). Cleaning and sterilization of pipelines and pump bodies can be performed without disassembly, meeting the rigorous aseptic filling requirements of pharmaceutical and biopharmaceutical production.
Intelligent Parameter & Recipe Management: Equipped with a PLC and touchscreen HMI, the system allows for precise configuration of parameters such as filling volume, filling speed, and suck-back volume. Up to 100 product recipes can be saved and recalled with a single touch for rapid product changeovers. Real-time monitoring displays filling status and cumulative output, with operational data exportable for traceability.
Comprehensive Safety Protection: Multiple safety mechanisms—including automatic shutdown and alarms for low material levels, "no-bottle, no-fill" logic, and overload protection—ensure stable, continuous operation over long periods, thereby reducing failure rates and maintenance costs.
Application Scenarios:Ideal for high-precision quantitative filling operations across various sectors, including pharmaceuticals (injectables, eye drops, vaccines, biological products, oral liquids), biotechnology (diagnostic reagents, enzymes, culture media dispensing), personal care (essential oils, serums, perfumes, premium skincare), food (edible oils, honey, functional beverages), and chemicals (high-purity solvents, electronic chemicals). With filling precision ranging from microliter to milliliter levels, the Guanshentai automatic precision filling machine empowers manufacturers to achieve standardized, high-precision filling for high-value-added liquid products.
