The Guanshentai Automatic Flocking Production Line is an integrated, automated system designed specifically for the electrostatic flocking of various types of hangers, including plastic and wooden o
The Guanshentai Automatic Flocking Production Line is an integrated, automated system designed specifically for the electrostatic flocking of various types of hangers, including plastic and wooden ones. The equipment combines automatic loading, surface pretreatment (dust removal/adhesive application), automatic electrostatic flocking, drying and curing, flock recovery and cleaning, and finished product unloading into a single system. It enables a continuous, one-stop production process—transforming raw hangers into finished flocked products—with a throughput of 1,500–3,000 units per hour, effectively replacing traditional manual flocking methods.
Technical parameters:
Model Number: GST-WJ006A
Machine size: 40 meters long, 1.5 meters wide, 2.5 meters high
Efficiency: 40-50PCS / minute
Control: microcomputer control system
Electricity: AC220V 50HZ
Gas pressure: 0.4-0.6MPA
Customized Support: Yes
Key Advantages:
Fully Integrated Process: The line utilizes an assembly-line layout where each stage is seamlessly connected via synchronized conveying and transfer mechanisms. The entire process—from automatic loading, adhesive application, and flocking to drying and unloading—is executed continuously without the need for manual handling or intermediate transfers. This significantly shortens production cycles and reduces the risk of contamination for semi-finished products.
Automatic Electrostatic Flocking: Utilizing high-voltage electrostatic generators and specialized flocking nozzles or chambers, the flock fibers are propelled vertically and evenly onto the hanger surface within a high-voltage electrostatic field. This results in high flock density, uniform distribution, and strong adhesion, creating a soft, plush texture and a premium appearance that elevates the product's quality.
Automated Adhesive Control: Equipped with an automatic adhesive coating or spraying system, the line ensures a uniform and controllable adhesive layer thickness. This guarantees secure bonding without overflow or sagging, effectively preventing adhesive waste and surface blemishes.
Multi-Stage Drying and Curing: The system employs a segmented hot-air circulation drying tunnel with precise temperature zone control. This ensures thorough curing and strong bonding between the adhesive and flock fibers, resulting in a durable finish that is resistant to friction and weathering. Drying time and temperature can be flexibly adjusted based on the specific properties of the adhesive used.
Automatic Flock Recovery: The flocking zone features an automatic recovery system that collects and recycles excess flock fibers not adhered to the hangers. This effectively minimizes material waste and maintains a clean workshop environment.
Flexible Compatibility Across Specifications: The system accommodates various hanger styles and sizes—such as adult, children’s, and trouser hangers—through interchangeable feed tracks and flocking jigs, as well as adjustable conveyor timing, ensuring flexible and convenient product changeovers.
Automated Loading and Unloading: Equipped with an automatic loading mechanism at the front end and an automatic unloading/collection unit at the rear, the system minimizes manual intervention, ensures continuous and stable production, and significantly reduces operator workload.
Clean and Safe Design: The entire line features an enclosed protective structure. The flocking zone is equipped with negative-pressure dust extraction and flock filtration systems to effectively contain stray flock fibers and adhesive odors, thereby improving the workshop environment and meeting environmental and occupational health standards.
Application Scenarios:Ideally suited for the large-scale, standardized surface flocking of hangers in sectors such as household goods manufacturing (flocked hangers, non-slip hangers, trouser hangers), hanger production and OEM export, and daily-use plastic products. With its efficient, uniform, and stable flocking performance, the Guanshentai automatic hanger flocking production line helps manufacturers automate their flocking processes, effectively reducing labor costs while enhancing product aesthetics and market competitiveness.
