The Guanshentai Automatic Pipette Filter Insertion Machine is specialized equipment designed for the precise, automated assembly of filters into long tubular containers such as pipettes, Pasteur pip
The Guanshentai Automatic Pipette Filter Insertion Machine is specialized equipment designed for the precise, automated assembly of filters into long tubular containers such as pipettes, Pasteur pipettes, and droppers. Integrating automatic pipette feeding and sorting, filter feeding (cotton, porous PE, or glass fiber), precise filter insertion, in-line inspection, and automatic unloading, the system automates the entire process—from bulk tube bodies and filter materials to finished filter-equipped pipettes. It achieves production speeds of 1,200–3,600 units per hour, effectively replacing traditional manual insertion methods.
Technical Parameters:
Equipment Model: GST-YYG106A
Pipette capacity: 1-100ml
Sizes: 1620*1220*1850mm
Production Capacities: 12000pcs/hour
Power (Output): 220V AC
Customized Support: Yes
Key Advantages:
High-Precision Filter Insertion: Uses a servo-driven press rod combined with a precision guiding mechanism to accurately insert cut filters (length precision ±0.2mm) to a specific depth at the pipette tip. Insertion depth error is controlled within ±0.3mm, ensuring consistent filter positioning without skewing or damaging the inner tube wall.
Scratch-Prevention Design: All contact points feature polished, non-metallic flexible materials (such as Teflon, polyurethane, or silicone). The insertion mechanism’s pressure and stroke are precisely adjustable, preventing scratches on the inner or outer tube surfaces or deformation of the tube opening during transport and assembly.
Anti-Static, Clean Design: Components contacting the inner tube wall—such as the press rod and feed tracks—undergo anti-static treatment to prevent dust contamination caused by static attraction. The machine is equipped with a dust cover to meet cleanroom operational standards.
Rapid Specification Switching: By swapping feed tracks, press rods, and cutting molds, the machine quickly adapts to various pipette specifications (0.1ml–10ml). It accommodates tube lengths of 50–300mm and diameters of 3–15mm, with changeover times kept under 30 minutes.
Ease of Operation: Featuring a PLC and touchscreen HMI, parameters such as insertion depth, cutting length, and speed can be set with a single touch. Multiple product recipes can be saved and quickly recalled during production changeovers. The system offers real-time operational monitoring and fault alarms with error codes, ensuring quick and convenient maintenance.
Applications:Widely applicable to the large-scale, standardized automated assembly of pipette filters for sectors including life science consumables (pipettes, serological pipettes, Pasteur pipettes, disposable droppers), in vitro diagnostic consumables (sample droppers, reagent droppers), and biopharmaceutical/laboratory consumables. With its high-efficiency, precision, and clean assembly capabilities, the Guanshentai automatic pipette filter insertion machine helps laboratory consumable manufacturers automate the filter insertion process for long pipettes, effectively boosting production capacity and product quality consistency.
