The Guanshentai Reaction Cup Visual Inspection Machine is a high-efficiency, specialized system designed for the fully automated inspection of surface defects and critical dimensions in reaction cup
The Guanshentai Reaction Cup Visual Inspection Machine is a high-efficiency, specialized system designed for the fully automated inspection of surface defects and critical dimensions in reaction cups (such as cuvettes, chemiluminescence reaction cups, and coagulation reaction cups). The equipment integrates an automatic feeding and sorting system, a multi-station rotary conveyor, multi-angle optical inspection modules, a precision dimensional measurement system, and an automated sorting, rejection, and counting/output mechanism. It performs comprehensive, in-line inspection of key parameters—including scratches on optical surfaces, cleanliness, rim roundness, wall thickness uniformity, the flatness of the optical base, and dimensional consistency—at speeds ranging from 300 to 600 units per minute, effectively replacing traditional manual visual inspection.
Equipment Details:
Model Number: GST-FYB001A
Sizes: L380cm*W340cm*H210cm
Weight: 1172kg
Power: 4KW
Production Capacity: 8,000 PCS/hour
Voltage: 380V
Core Components: Motor, CCD System
Customized Support: Yes
Key Advantages:
Comprehensive, High-Precision Optical Inspection: Utilizing a combination of ring LED lights, parallel backlighting, and multi-angle illumination systems—paired with high-resolution industrial cameras and telecentric lenses—the machine provides 360° imaging of the cup rim, inner and outer walls, the optical base, and the R-corner (radius) areas. It can detect a wide range of defects, including minute scratches, air bubbles, black or white spots, cracks, crystallization, residue (clinging to walls), rim defects, and contamination on optical surfaces.
High-Precision Dimensional Measurement: Equipped with an image-based measurement system and a calibration module (utilizing fixed-scale and pixel-ratio comparison principles), the machine performs high-precision, in-line measurements of critical dimensions such as total height, outer and inner diameters, base thickness, wall thickness uniformity, and rim roundness. With a repeatability of ±0.02 mm, it ensures that product dimensions consistently meet the stringent requirements for precision optical analysis.
Specialized Optical Inspection for Optical Surfaces: Given the high optical transmission requirements for the base of these reaction cups, the system incorporates dedicated parallel light sources and a transmitted-light optical path. This allows for targeted inspection of the optical base to identify scratches, haziness, foreign matter, or air bubbles, ensuring consistent optical transmittance across every cup and guaranteeing the accuracy of data generated by downstream biochemical or chemiluminescence analyzers.
High-Speed Automated 100% Inspection: Utilizing a high-speed rotary table or parallel conveyor-based inspection platform, the system’s throughput matches the output of high-speed injection molding or assembly machines. This enables 100% in-line inspection of reaction cups, effectively eliminating the risk of defects being missed during manual sampling.
Automated Sorting, Counting, and Packaging: Following inspection, the system automatically separates acceptable products from defective ones based on pre-set criteria. Defective items are categorized and collected according to their specific defect type, while acceptable items are automatically counted to a specified quantity and then discharged or placed into trays, facilitating seamless integration with subsequent packaging processes.
Applications: The system is ideally suited for large-scale, standardized in-line visual and dimensional inspection of various products, including in-vitro diagnostic (IVD) consumables (such as cuvettes, chemiluminescence reaction cups, coagulation reaction cups, and biochemical analysis reaction cups), life science consumables (e.g., PCR tubes and optical detection cuvettes), and other transparent medical consumables. With its high-efficiency, high-precision, and non-contact inspection capabilities, the Guanshentai reaction cup visual inspection machine empowers IVD consumable manufacturers to achieve comprehensive quality control, ensuring that all products meet the stringent requirements for precision optical detection applications.
