The Guanshentai semi-automatic pipette tip filter-insertion and boxing machine is a specialized, semi-automated system designed for the assembly of filters into pipette tips and their subsequent pac
The Guanshentai semi-automatic pipette tip filter-insertion and boxing machine is a specialized, semi-automated system designed for the assembly of filters into pipette tips and their subsequent packaging into boxes. The equipment integrates automatic tip orientation and feeding, automated filter loading, precise filter insertion, and operator-assisted boxing. This semi-automated production line transforms bulk pipette tips and filter material (supplied in rolls) into finished, boxed pipette tips. With a production capacity of 1,500–3,000 tips per hour, it effectively replaces manual filter insertion and boxing, offering a balance between automated efficiency and production flexibility.
Technical parameters:
Equipment Model: GST-XTJ103A
Sizes: 360*320*5250px
Tip capacity: 1-1250μL
Production Capacities: 1 box/minute 96 pcs/box
Power (Output): 1.5kw
Customized Support: Yes
Key Advantages:
Precise Filter Insertion: Utilizing a high-precision cam indexer and a servo-driven press system, the machine inserts cut filters (made of fibrous cotton or porous polyethylene) into the pipette tips to a specific, controlled depth. The insertion depth is accurate to within ±0.2 mm, ensuring consistent filter positioning without skewing or damaging the inner walls of the tips.
Flexible, Operator-Assisted Boxing: Once the filters are inserted, the tips are conveyed in an organized arrangement. Operators then assist in placing them into pipette boxes according to a preset matrix (e.g., standard 8×12 or 8×16 configurations). This approach offers high flexibility, accommodating various box types and layout requirements without the need for complex mold changes.
Reliable Material Standards: All components that come into contact with the pipette tips are treated with anti-static materials. This prevents static-induced dust accumulation on the inner walls of the tips, ensuring compliance with cleanroom production standards.
Versatile Production Switching: By swapping out the tip-feeding tracks, filter-cutting dies, and press-fitting fixtures, the machine can be adapted for different pipette tip specifications (such as 10μL, 200μL, and 1000μL). Changeover can be completed in under 30 minutes.
User-Friendly Operation: The system features a PLC-based control unit with a touchscreen human-machine interface (HMI). It provides real-time monitoring of operational status and intuitive parameter settings. Multiple production recipes can be saved for rapid changeovers, and operators can become proficient with the equipment after only basic training.
Application Scenarios: Ideally suited for the assembly and boxing of a wide variety of pipette tips—produced in small to medium batches—across sectors such as life science consumables (pipette tips for manual and automated workstations), in vitro diagnostic (IVD) consumables (tips for nucleic acid extraction and sample processing), and biopharmaceutical or laboratory supplies. The Guanshentai semi-automatic pipette tip assembly and boxing machine offers precise, flexible, and clean-room-compatible performance, enabling manufacturers of laboratory consumables to upgrade their production processes—transitioning from bulk, loose tips to fully boxed, finished products through an integrated, semi-automated solution.
