The automated visual inspection machine for reaction cups is designed for fully automated appearance and dimensional inspection of transparent/semi-transparent medical consumables such as reaction c
The automated visual inspection machine for reaction cups is designed for fully automated appearance and dimensional inspection of transparent/semi-transparent medical consumables such as reaction cups and reaction plates in in vitro diagnostics (IVD). The equipment integrates high-speed automatic feeding, a multi-station rotating platform, an AI intelligent visual inspection system, and automatic sorting of defective products. It achieves fully automated, unmanned inspection of reaction cups from bulk to graded collection in a clean environment, completely solving industry pain points such as low efficiency, high missed detection rate, and inconsistent standards associated with manual visual inspection.
Visual Inspection: Equipped with a high-resolution industrial camera and deep learning algorithms, it can simultaneously detect various defects such as scratches on the inner and outer walls of reaction cups, bubbles, black spots, overflow, deformation, dimensional deviations, and abnormal light transmittance, with an inspection accuracy of 0.02mm.
360° Blind-Spot Imaging: A multi-station rotating platform combined with multi-angle lighting solutions (backlighting, coaxial lighting, and ring lighting) enables omnidirectional, blind-spot-free imaging of the reaction cups, ensuring that even the smallest defects are detected.
High-Speed Fully Automated Operation: Single-machine capacity can reach 3000-5000 pieces/hour, improving efficiency by tens of times compared to manual inspection; it supports seamless integration with upstream injection molding machines and downstream packaging lines, realizing production inspection... Integrated Testing and Inspection
Intelligent Grading and Sorting: The inspection system determines the defect level in real time, automatically separating and collecting good, reworkable, and defective products; inspection data is uploaded to the MES system in real time, meeting the Unique Device Identifier (UDI) traceability requirements for medical devices.
Flexible and Rapid Changeover: Modular fixtures and parameterized formulation systems support rapid switching between various reaction cup sizes from 0.5ml to 5ml, with a changeover time of ≤10 minutes. The automated visual inspection machine for reaction cups, with high precision, high efficiency, and high stability as its core features, provides in vitro diagnostics and biological consumables companies with a GMP-compliant automated full-inspection solution, helping to achieve zero-defect product quality and intelligent production upgrades.
Equipment Details:
Model Number: GST-FYB001A
Sizes: L380cm*W340cm*H210cm
Weight: 1172kg
Power: 4KW
Production Capacity: 8,000 PCS/hour
Voltage: 380V
Core Components: Motor, CCD System
Customized Support: Yes
