The Automatic Stool Collection Tube Assembly Machine is specifically designed for the fully automated, sterile assembly of medical stool collection tubes (including fecal occult blood test tubes, st
The Automatic Stool Collection Tube Assembly Machine is specifically designed for the fully automated, sterile assembly of medical stool collection tubes (including fecal occult blood test tubes, stool sampling tubes, etc.). This equipment integrates the automatic feeding of tubes, sampling spoons, and caps; precision filling of preservation solutions; servo-driven cap tightening and sealing; airtightness testing; visual inspection; and automatic labeling and counting. Operating within a cleanroom environment, it executes a completely unmanned workflow—from loose components to finished products—thereby fully meeting the rigorous demands of the medical device industry regarding product consistency, airtightness, and traceability.
Microliter-Scale Precision Filling: Optionally equipped with a non-contact ceramic plunger pump filling system, offering a filling precision with a CV value of ≤1.0% and a minimum filling volume as low as 0.5 ml. This system prevents cross-contamination and is ideal for the production of stool collection tubes requiring pre-filled culture media or preservation solutions.
Multi-Station High-Speed Assembly: Utilizes a coordinated control system featuring high-speed servo motors and precision cam indexers to automatically and accurately insert sampling spoons and securely tighten caps. A single machine boasts a maximum production capacity of up to 2,200 tubes per hour—representing a multi-fold increase in efficiency compared to manual assembly.
Intelligent Closed-Loop Inspection: Integrates airtightness testing and a CCD vision system to monitor cap tightening torque, proper spoon seating, and dimensional defects in real-time. Defective products are automatically rejected, ensuring a "zero-defect" standard for all outgoing products.
Cleanroom-Compliant Design: The entire machine is constructed from 304 stainless steel, featuring a design free of sanitary dead zones to ensure compliance with GMP standards and cleanroom requirements for medical consumables. An optional Class 100 purification module is available to meet the specific environmental requirements of sterile manufacturing.
Centered on the core principles of high precision, high efficiency, and high cleanliness, the Automatic Stool Collection Tube Assembly Machine provides in vitro diagnostics and medical consumables enterprises with automated assembly solutions that meet international standards, thereby empowering them to achieve a dual leap forward in both production efficiency and product quality.
Equipment Details:
Model Number: GST-YBG001A
Sizes: L380cm*W270cm*H170cm
Weight: 1200kg
Power: 2.5kW
Production Capacity: 2200 pieces/hour
Voltage: 220V
Customized Support: Yes
