The Disposable Sterile Sampling Tube Automatic Assembly Machine is specifically designed for the fully automated, sterile assembly of medical consumables such as viral sampling tubes, nucleic acid s
The Disposable Sterile Sampling Tube Automatic Assembly Machine is specifically designed for the fully automated, sterile assembly of medical consumables such as viral sampling tubes, nucleic acid sampling tubes, and saliva collection tubes. This equipment integrates the automatic feeding of tubes, sampling swabs, and caps; precision filling of preservation solution; servo-controlled capping and tightening; airtightness testing; and visual inspection into a single unit. Operating within a cleanroom environment, it achieves a completely unmanned workflow—from loose components to finished products.
Microliter-Scale Precision Filling: Features an optional non-contact ceramic plunger pump filling system with a filling precision (CV value) of ≤1.0%. The minimum filling volume can be as low as 0.5 ml. The filling process is conducted under Grade A laminar flow protection to ensure a sterile environment.
Multi-Station High-Speed Assembly: Utilizes a coordinated control system comprising high-speed servo motors and precision cam indexers to automatically execute the precise insertion of sampling swabs and the tightening/seating of caps. The single-machine output capacity meets the demands of large-scale production, boosting efficiency several times over that of manual operations.
Intelligent Detection & Closed-Loop Control: Integrates a CCD vision system to monitor—in real-time—the proper seating of swabs and the tightening status of caps. It is equipped with an airtightness testing unit that employs the differential pressure method to verify sealing integrity, achieving a detection sensitivity of 0.01 kPa; defective products are automatically rejected.
High-Precision Torque Control: Features a servo-controlled capping unit and pressure sensors that monitor and dynamically adjust torque in real-time (within a range of 0.1–5 N·m), ensuring that caps are tightened securely without damaging the screw threads.
Cleanroom-Compliant Design: The entire machine is constructed from 304 stainless steel, complying with GMP standards and the requirements for medical consumable cleanrooms. An optional Class 100 purification module is available to meet the specific environmental requirements of sterile manufacturing.
With a core focus on high precision, high efficiency, and high cleanliness, the Guanshentai Disposable Sterile Sampling Tube Automatic Assembly Machine provides in vitro diagnostics (IVD) and medical consumable enterprises with automated assembly solutions that meet international standards, thereby facilitating a dual leap forward in both production efficiency and product quality.
Equipment Details:
Model Number: GST-CYSZ01A
Sizes: L150cm*W150cm*H188cm
Weight: 1300kg
Power: 3KW
Production Capacity: 180 PCS/minute
Voltage: 220V/50Hz
Core Components: Motor, hot melt unit
Customized Support: Yes
