The Automatic ESR Tube Assembly Machine is specifically designed for the fully automated production of Erythrocyte Sedimentation Rate (ESR) tubes used in clinical diagnostics. It integrates flexible
The Automatic ESR Tube Assembly Machine is specifically designed for the fully automated production of Erythrocyte Sedimentation Rate (ESR) tubes used in clinical diagnostics. It integrates flexible tube handling, precise liquid dispensing, intelligent stopper insertion, vacuum control, visual inspection, and automatic labeling into a single unit. Operating within a cleanroom environment, the system executes a completely unmanned workflow—transforming bulk tube bodies into finished products—thereby fully meeting the rigorous demands of the medical consumables industry regarding product consistency, leak-tightness, and traceability.
Integrated Multi-Process Workflow: Featuring a modular structural design, the machine automatically handles tube feeding, precise dispensing of anticoagulants (e.g., 3.8% sodium citrate), stopper insertion, vacuum control, cap tightening, and label printing/application. A single unit boasts a maximum production capacity of up to 1,400 tubes per hour.
High-Precision Intelligent Control: Equipped with a PLC and a touchscreen operating system, the machine allows for the programmable configuration of critical parameters—such as dispensing volume, capping torque, and vacuum level—ensuring high repeatability and precision. Key workstations utilize servo drives and vision guidance systems to guarantee assembly consistency for every single ESR tube.
End-to-End Quality Control: Integrating visual inspection and sensor systems, the machine monitors stopper positioning, tube body defects, and label integrity in real-time. Defective products are automatically rejected, and production data can be seamlessly integrated with MES systems to meet Unique Device Identification (UDI) traceability requirements for medical devices.
Cleanroom-Compliant Design: Constructed entirely from 304 stainless steel, the machine features a hygienic design free of dead spaces or hard-to-clean areas. Critical workstations can be optionally equipped with Class 100 laminar flow protection, ensuring full compliance with GMP and ISO manufacturing standards for medical consumables.
Centered on the core principles of high precision, high efficiency, and high stability, the Automatic ESR Tube Assembly Machine provides hospital laboratories, third-party testing centers, and IVD manufacturers with automated assembly solutions that meet international standards. It empowers these organizations to achieve large-scale production of ESR tubes while maintaining a zero-defect quality standard.
Equipment Details:
Model Number: GST-XCG001A
Sizes: L180cmW150cmH190cm
Weight: 500kg
Power: 1KW
Production Capacity: 1,400 PCS/hour
Voltage: 220V/50Hz
Core Component: Motor
Customized Support: Yes
