The Automatic Vision Inspection Machine for Reaction Cups is specifically designed for the fully automated visual and dimensional inspection of transparent or translucent medical consumables—such as
The Automatic Vision Inspection Machine for Reaction Cups is specifically designed for the fully automated visual and dimensional inspection of transparent or translucent medical consumables—such as reaction cups and reaction plates—used in In Vitro Diagnostics (IVD). This equipment integrates high-speed automatic feeding, a multi-station rotary platform, an intelligent AI vision inspection system, and automated defect sorting into a single unit. Operating within a cleanroom environment, it executes a completely unmanned inspection workflow—from the feeding of bulk reaction cups to the categorized collection of finished products—thereby comprehensively resolving critical industry pain points associated with manual inspection, such as low efficiency, high rates of missed defects, and inconsistent inspection standards.
AI Multi-Dimensional Vision Inspection: Equipped with high-resolution industrial cameras and deep learning algorithms, the system can simultaneously detect a wide range of defects on both the inner and outer walls of reaction cups—including scratches, air bubbles, black spots, material overflow, deformation, dimensional deviations, and anomalies in light transmittance. With an inspection precision reaching 0.02mm, even the most minute defects have nowhere to hide.
360° Blind-Spot-Free Imaging: The multi-station rotary platform, combined with a multi-angle lighting scheme (utilizing backlighting, coaxial lighting, and ring lighting), enables comprehensive, blind-spot-free imaging of the reaction cups, thereby ensuring the accuracy and reliability of all inspection results.
High-Speed, Fully Automated Operation: A single unit boasts a maximum throughput of 3,000 to 5,000 units per hour—representing a multi-fold increase in efficiency compared to manual inspection. The system supports seamless integration with upstream injection molding machines and downstream packaging lines, facilitating a fully integrated production and inspection workflow.
Intelligent Grading and Sorting: The inspection system evaluates defect severity in real-time, automatically segregating and collecting products into distinct categories: good products, reworkable products, and rejects. Inspection data is uploaded in real-time to the MES (Manufacturing Execution System), ensuring compliance with Unique Device Identification (UDI) traceability requirements for medical devices.
Flexible and Rapid Changeover: Featuring modular fixtures and a parametric recipe system, the machine supports rapid switching between various reaction cup specifications (ranging from 0.5ml to 5ml). Changeover times are kept to under 10 minutes, effectively meeting the demands of flexible, multi-variety production environments.
Centered on the core principles of high precision, high efficiency, and high stability, the Automatic Vision Inspection Machine for Reaction Cups provides IVD and bio-consumable manufacturers with a fully automated inspection solution that meets rigorous GMP standards. It serves as a powerful tool for achieving zero-defect product quality and driving the intelligent transformation of manufacturing operations.
Equipment Details:
Model Number: GST-FYB001A
Sizes: L380cm*W340cm*H210cm
Weight: 1172kg
Power: 4KW
Production Capacity: 8,000 PCS/hour
Voltage: 380V
Core Components: Motor, CCD System
Customized Support: Yes
