The Automatic Pharmaceutical Light Inspection Machine is specifically designed for the fully automated detection of visible foreign particles and external defects in pharmaceutical products—includin
The Automatic Pharmaceutical Light Inspection Machine is specifically designed for the fully automated detection of visible foreign particles and external defects in pharmaceutical products—including ampoules, vials, oral liquid preparations, eye drops, and pre-filled syringes. This equipment seamlessly integrates AI algorithms, high-precision vision systems, and full servo-drive control to achieve completely unmanned operation—spanning the entire process from container feeding, inspection, and analysis to the automatic rejection of defective products. It effectively resolves the critical pain points associated with traditional manual light inspection, such as low efficiency, high rates of missed detections, and poor consistency.
Ultra-High Inspection Precision: Intelligent Identification of Micron-Scale Foreign Particles: Equipped with high-resolution, high-frame-rate industrial cameras and advanced AI deep learning algorithms—combined with proprietary particle trajectory tracking technology—the system can precisely identify minute foreign particles within the liquid medication, down to a size of 40μm. These particles include glass shards, metal fragments, fibers, and white spots or clumps. Furthermore, the system effectively distinguishes these defects from interfering factors such as air bubbles and light reflections, thereby significantly reducing both false rejection and missed detection rates.
Fully Automated High-Speed Operation: Exceptional Throughput: Utilizing a full servo-drive system and high-precision mechanical structures, the machine operates with exceptional speed and stability. Inspection speeds can reach up to 600 containers per minute, with a stable operating speed exceeding 500 containers per minute. The production efficiency of a single unit is more than ten times that of manual inspection, effortlessly meeting the demands of large-scale, continuous manufacturing operations.
Comprehensive Quality Control: Stable and Reliable Performance: The system simultaneously performs a multi-faceted inspection in a single pass, checking for visible foreign particles, liquid fill levels, container body defects, cap sealing integrity, and label completeness. Defective products are automatically sorted and rejected with 100% accuracy via a high-speed pneumatic mechanism, establishing a fully integrated, closed-loop management system encompassing inspection, rejection, and data traceability.
Intelligent Compatibility: Flexible Production Capabilities: Featuring an intuitive human-machine interface and a robust database system, the machine allows for the long-term storage, traceability, and printout of inspection data. Its modular design facilitates rapid switching between various container specifications—ranging from 1ml to 20ml—making the exchange of format parts convenient and enabling quick configuration changes through simple software settings.
Centered on the core principles of high precision, high efficiency, and high stability, the Automatic Pharmaceutical Light Inspection Machine provides pharmaceutical enterprises with an intelligent, fully automated inspection solution that fully complies with GMP standards. It serves as a powerful catalyst for achieving zero-defect product quality and driving the intelligent transformation of production lines.
Technical Parameters:
Model Number: GST-SWYP001A
Applicable Scope: 1-2ml syringe liquid, ampoule injection;
Inspection Items: Visible foreign matter (glass shavings, metal shavings, silicone oil residue, fibers, white spots, white blocks), liquid level;
Inspection Speed: 450 (1±5%) pieces/minute;
Inspection Accuracy: ≥40 μm (adjustable);
Capacitance: 4.5 kW;
Voltage: AC 380 V, 50 Hz;
Workbench Height: 900 mm;
Overall Dimensions: 3600 x 1200 x 1800 mm;
Weight: 600 kg
Customized Support: Yes
