The Automated Filling and Capping Production Line for Antigen Test Reagents is specifically designed for the automated filling and packaging of antigen test kits (cassette or strip formats). Integra
The Automated Filling and Capping Production Line for Antigen Test Reagents is specifically designed for the automated filling and packaging of antigen test kits (cassette or strip formats). Integrating filling, stopper insertion, and capping into a single unit, the system achieves fully automated production—from bottle feeding to finished product output—thereby enabling enterprises to manufacture efficiently, compliantly, and at scale.
The entire line utilizes a centralized control system featuring a PLC and touchscreen interface, complemented by modules for automatic feeding, precision positioning and filling, intelligent capping, and in-line inspection. Eliminating the need for manual handling, the system allows for one-touch switching between different specifications, significantly reducing operational labor intensity and the risk of human error.
The filling system is equipped with servo drives and high-precision ceramic pumps to completely eliminate drips and air bubbles. The capping station features torque monitoring and automatic rejection functions for defective units, ensuring consistent sealing integrity for every reagent tube. Key components are resistant to standard sterilization procedures, making the system fully compatible with GMP-compliant cleanroom environments.
The line integrates visual inspection capabilities (checking for missing caps, misaligned caps, and liquid levels) with real-time production data uploading functionality. Through an MES interface, the system records production output per batch, filling parameters, and anomaly alerts, thereby meeting the traceability requirements mandated by the Unique Device Identification (UDI) system for medical devices.
Designed for a stable production capacity of 60 to 120 tubes per minute (based on standard 2mL tubes), the line supports continuous 24-hour operation. Its modular structure facilitates rapid maintenance, while energy consumption is reduced by over 15% compared to similar equipment, allowing enterprises to effortlessly handle orders requiring daily production volumes in the tens of millions.
Centered on fully automated, labor-saving operations; high-precision quality control; and intelligent process management, this production line provides antigen test reagent manufacturers with a stable, efficient, and compliant solution for filling and packaging. It empowers companies to rapidly respond to market demands for increased production capacity, thereby establishing a decisive competitive advantage in large-scale manufacturing.
Technical parameters:
Model Number: GST-SJGZ100A
Sizes: L3800*W1400*H1800mm
Production Capacities: 300pcs/min
Power (Output): 3KW
Reagent Tube Capacity:0.2-20ml
Customized Support: Yes
