The automatic assembly machine for atomizer tank filters is designed for the automated assembly of internal filter components—such as filter membranes, sealing rings, bases, and top caps. It integra
The automatic assembly machine for atomizer tank filters is designed for the automated assembly of internal filter components—such as filter membranes, sealing rings, bases, and top caps. It integrates automatic component feeding, precision positioning, ultrasonic welding or press-fitting, airtightness testing, and finished product sorting into a single system. This enables a fully unmanned workflow from loose parts to finished products, ensuring consistent assembly precision and reliable filtration performance for every unit.
The equipment utilizes multiple precision vibratory bowls or hoppers to feed components (membranes, seals, bases, and caps) separately. Using a rotary indexing table or linear slide, it sequentially performs membrane insertion, seal assembly, cap press-fitting or welding, and automatic unloading—all without manual intervention. It integrates seamlessly with upstream injection molding and downstream packaging processes, allowing a single operator to monitor multiple production lines simultaneously.
Built with a high-strength frame and independent servo drive systems, the machine features anti-sticking and anti-misassembly mechanisms at critical stations. It achieves a membrane positioning accuracy of ±0.1mm, with digitally adjustable welding/pressing pressure and stroke, ensuring secure, leak-proof component bonding. Designed for stable 24/7 operation, the system maintains an assembly defect rate of less than 0.3%, meeting the rigorous delivery demands of high-volume orders.
Equipped with a PLC and industrial touchscreen, the machine stores recipes for hundreds of atomizer tank models (varying by size, membrane material, and welding parameters), enabling one-touch product changeovers. Integrated vision systems or high-precision sensors monitor for defects—such as missing membranes, misaligned seals, or abnormal pressing force—in real-time; defective units are automatically rejected with audible and visual alarms. It also supports MES data uploading to ensure full process traceability.
Assembly speeds range from 40 to 80 units per minute (depending on component count and process complexity), representing 6 to 10 times the efficiency of manual assembly. With multi-station parallel operation, daily capacity easily exceeds 50,000 units. This significantly reduces contamination risks associated with manual handling and cuts overall operating costs by more than 45%.
By redefining the assembly process through automation technology, this machine employs stable mechanical action and intelligent inspection to guarantee zero-defect airtightness and filtration performance for every filter. Choose this to ensure your nebulizer accessories—delivering superior quality and speed—safeguard the safety and efficacy of every respiratory treatment.
Equipment Details:
Model Number: GST-WHG001A
Sizes: L160cm*W160cm*H200cm
Weight: 1000kg
Power: 1.5KW
Production Capacity: 1800 PCS/hour
Voltage: 220V/50Hz
Core Components: Motor, CCD System
Customized Support: Yes
