This automatic visual inspection machine is specifically designed to detect cosmetic defects and dimensional inaccuracies in reaction cups (made of transparent or translucent plastic for use in bioc
This automatic visual inspection machine is specifically designed to detect cosmetic defects and dimensional inaccuracies in reaction cups (made of transparent or translucent plastic for use in biochemical and immunoassay analyzers). It integrates automatic feeding, multi-angle image acquisition, intelligent analysis, and automatic sorting of good and defective parts. By replacing manual visual inspection with a fully automated process, it ensures that every reaction cup shipped is free of defects regarding optical performance, clarity/cleanliness, and geometric dimensions.
The system automatically feeds cups via a vibratory bowl or hopper. Using a high-speed rotary table or linear conveyor, it sequentially captures images and analyzes the cup rim, sidewalls, bottom, and both inner and outer surfaces from multiple angles before automatically sorting the output. The entire process requires no manual intervention. It integrates seamlessly between injection molding and packaging stages, allowing a single operator to monitor multiple inspection lines simultaneously.
The machine features a high-rigidity, vibration-resistant frame and industrial-grade area-scan or line-scan cameras, paired with an enclosed lighting system that maintains constant temperature and illumination to eliminate ambient light interference. Key moving parts undergo wear-resistant treatment, enabling stable, continuous 24/7 operation. It achieves a dimensional repeatability of ±0.01mm and a false-rejection rate of less than 0.5%, effectively eliminating errors caused by human fatigue.
Equipped with a high-performance industrial PC and deep-learning vision algorithms, the system accurately identifies over a dozen types of defects, including cracks, bubbles, black spots, scratches, flash, deformation, and contamination. Its built-in AI model supports automatic learning and iterative upgrades, becoming increasingly accurate over time. It stores inspection templates for hundreds of cup models, enabling rapid product changeovers with a single click, and supports real-time data uploading to MES systems for quality traceability.
With an inspection throughput of 120–300 cups per minute (depending on cup type and precision requirements), the machine is 10–20 times more efficient than manual inspection. Its multi-camera parallel inspection design allows a single unit to easily process over 200,000 cups daily, significantly reducing labor costs and training time while ensuring consistent quality for every batch entering the next stage of production.
Powered by precision vision systems and intelligent AI algorithms, this automatic inspection machine ensures that no quality defect in any reaction cup goes undetected. Choose this solution to leave behind the fatigue and subjectivity of manual visual inspection, ensuring your reaction cuvettes arrive at every biochemical test with exceptional clarity, purity, and precision.
Equipment Details:
Model Number: GST-FYB001A
Sizes: L380cm*W340cm*H210cm
Weight: 1172kg
Power: 4KW
Production Capacity: 8,000 PCS/hour
Voltage: 380V
Core Components: Motor, CCD System
Customized Support: Yes
