This precision automatic liquid filling machine is designed for the automated filling of various liquid reagents (buffers, culture media, preservation solutions, cleaning fluids, etc.) in laboratory
This precision automatic liquid filling machine is designed for the automated filling of various liquid reagents (buffers, culture media, preservation solutions, cleaning fluids, etc.) in laboratory and biopharmaceutical settings. It integrates automatic bottle feeding, precision volumetric filling, missing-bottle detection, sealing/capping, and finished product discharge into a single system. By replacing manual pipetting or semi-automated dispensing with a fully automated process, it ensures consistent filling volumes and eliminates contamination from drips or leaks, fully meeting the stringent standards for filling precision and cleanliness required in in-vitro diagnostics (IVD) and biopharmaceuticals.
The equipment automatically feeds bottles via a bottle unscrambler or by connecting to an upstream production line. Using a precision rotary indexing table or linear slide, it sequentially performs empty bottle positioning, volumetric filling, sealing/capping, and discharge—all without manual intervention. It integrates seamlessly with upstream bottle washing and sterilization processes and downstream labeling and packaging lines, allowing a single operator to monitor multiple filling lines simultaneously.
It utilizes high-precision ceramic piston pumps, peristaltic pumps, or servo-driven syringe pumps as the core metering mechanism, achieving filling accuracy of ±0.5% to ±1.0% (depending on liquid viscosity and fill volume). Critical fluid paths are constructed from corrosion-resistant materials (PTFE/316L stainless steel) to handle acidic, alkaline, or organic solvent-based liquids. The system supports stable, continuous 24/7 operation with a defect rate below 0.2%, effectively preventing leakage and contamination of the bottle mouth caused by dripping.
Equipped with a PLC and industrial touchscreen, the system stores hundreds of filling recipes (including fill volume, speed, suck-back angle, and container specifications) and enables one-touch product changeovers. Built-in systems for liquid level monitoring, missing-bottle detection, and in-line weight feedback automatically identify under- or over-filling anomalies, rejecting defective units and triggering audio-visual alarms. It also supports three-level access control and data uploading to MES, ensuring compliance with FDA 21 CFR Part 11 regulations.
Filling speeds range from 60 to 120 bottles per minute (depending on fill volume and the number of pump heads), offering 8 to 10 times the efficiency of manual pipetting or semi-automated dispensing. Featuring a multi-station or dual-head parallel design, this machine easily achieves a daily output exceeding 80,000 bottles; it significantly mitigates contamination risks associated with manual handling while cutting overall operating costs by more than 50%.
Built around high-precision metering and stable filling mechanics, this precision automatic liquid filling machine ensures the fill volume of every bottle of liquid reagent meets the strictest standards. Choose this solution to eliminate the inconsistency and inefficiency of manual dispensing, ensuring your liquid products reach the front lines of diagnostics and testing with uniform quality.
Technical parameters:
Model Number: GST-SWYP005A
Filling capacity: 25-250ml,50-500ml,150-1000ml,500-2500ml(different specifications can be ordered).
Canning efficiency: 25-40 bottles/minute (6 heads in the range of 50-500ml).
Canning precision: <±1%.
Power supply: 220V 50HZ.
Air pressure: 4-6MPa.
Overall dimension: 2500*900*2000mm.
Quality: 650KG.
Customized Support: Yes
