The 96-deep-well plate automated filling production line is designed specifically for the automated filling of 96-deep-well plates (square-well microplates suitable for high-throughput screening, sa
The 96-deep-well plate automated filling production line is designed specifically for the automated filling of 96-deep-well plates (square-well microplates suitable for high-throughput screening, sample storage, etc.). It integrates automatic plate feeding, multi-channel precision filling, film sealing or cap pressing, inkjet marking, and finished product output into a single system. This enables a fully unmanned workflow—from empty plate input to finished product discharge—meeting the rigorous demands for high efficiency, high precision, and contamination-free filling in biopharmaceuticals, molecular diagnostics, and genomics.
The equipment automatically feeds deep-well plates via robotic arms or magazines. A high-precision transfer system moves the plates through sequential stages—multi-channel parallel filling, heat sealing or cap pressing, inkjet marking, and finished product palletizing—without requiring manual intervention. It seamlessly integrates with upstream loading and downstream packaging processes, allowing a single operator to monitor multiple production lines simultaneously.
Featuring a high-rigidity frame and independent servo drive systems, the line is equipped with multi-channel ceramic piston pump or peristaltic pump filling modules. Filling precision per well reaches ±1.0% to ±2.0% (depending on liquid viscosity and fill volume), ensuring excellent well-to-well consistency. Critical fluid paths utilize corrosion-resistant materials, making the system compatible with various buffers, culture media, and organic solvents. Designed for stable, continuous 24/7 operation, the system maintains a defect rate below 0.3% and ensures uniformity across large-scale batches.
Equipped with a PLC and industrial touchscreen, the system stores hundreds of plate specifications and filling recipes (including well count, fill volume, speed, and sealing temperature), enabling one-touch product changeovers. Built-in systems for liquid level monitoring, plate presence detection, and online weighing feedback automatically identify anomalies such as filling errors, insecure sealing, or leakage; defective units are automatically rejected, accompanied by audible and visual alarms. The system supports three-level access control and data uploading to MES, complying with FDA 21 CFR Part 11 and GMP data integrity requirements. With filling speeds reaching 60–120 plates per hour (depending on fill volume and the number of pump heads), this system easily achieves a daily (24-hour) output of over 1,500–2,000 plates—delivering more than ten times the efficiency of manual pipetting or semi-automated dispensing. Its multi-channel parallel design (e.g., 8 or 12 channels), combined with a rapid plate-swapping mechanism, drastically reduces turnaround time between batches and cuts overall operating costs by more than 60%.
Centered on high-throughput filling and backed by intelligent control systems, this automated filling line for 96-well deep-well plates ensures that the fill volume of every plate and every well meets rigorous precision standards. Choose this solution to propel your biological experiments and production processes—with greater speed and consistency—to the forefront of high-throughput screening and diagnostics.
Equipment Details:
Model Number: GST-SWYP004A
Sizes: L4200*W1200*H1800 (mm)
Production Capacities: 600-700 boxes/hour
Filling volume:50-800uL
Total power:5KW
Power supply voltage:220V/50HZ
Weight:1200KG
Customized Support: Yes
