This semi-automatic liquid filling machine is designed for the precise filling of various low-viscosity liquids (such as disinfectants, reagents, oral solutions, and personal care products). It inte
This semi-automatic liquid filling machine is designed for the precise filling of various low-viscosity liquids (such as disinfectants, reagents, oral solutions, and personal care products). It integrates manual bottle placement, automatic volumetric filling, foot-pedal or sensor-based activation, and finished product output. Serving as a semi-automatic alternative to traditional manual filling, it ensures consistent, accurate fill volumes without dripping or splashing, making it ideal for multi-variety, small-batch, and pilot-scale production environments.
The equipment utilizes a PLC control system activated by a foot pedal or photoelectric sensor; operators only need to place and remove bottles, while the filling process itself is fully automated. No specialized training is required, and a single operator can easily manage the machine, significantly lowering labor requirements and reducing the learning curve.
Equipped with high-precision peristaltic pumps, ceramic piston pumps, or gravity-flow metering systems, the machine achieves filling accuracy of ±0.5% to ±1.0% (depending on liquid viscosity and fill volume). Critical fluid-contact components are made from corrosion-resistant materials (silicone tubing, PTFE, 316L stainless steel), making the machine compatible with acidic, alkaline, and organic solvent-based liquids. It offers stable, long-term operation with a defect rate below 0.2%, effectively eliminating contamination caused by leaks or drips.
Featuring a PLC and touchscreen interface, the machine can store hundreds of filling recipes (including fill volume, speed, and suck-back parameters) for instant recall. Built-in anti-drip mechanisms and automatic suck-back functions prevent post-filling drips from contaminating the bottle mouth. Safety features—such as "no-bottle, no-fill" logic, low-liquid alarms, and self-diagnostic capabilities—ensure safe and continuous production.
Filling speeds range from 20 to 40 bottles per minute (depending on fill volume and operator speed), offering 3 to 5 times the efficiency of purely manual filling. Compact and portable, the machine accommodates various container types (bottles, tubes, and pouches). Changeovers require only the replacement of filling nozzles and tubing cleaning—a process taking just 5 to 10 minutes—making it perfect for flexible production needs involving frequently changing orders.
With its flexible operation and stable filling accuracy, this semi-automatic liquid filling machine allows you to move beyond the inconsistencies and inefficiencies of manual filling. Choose it to achieve a significant leap in both production capacity and quality with a modest investment, providing reliable support for your diverse production needs.
Equipment Details:
Model Number: GST-SWYP002A
Sizes: 320*320*600mm
Production Capacities: 250pcs/h
Power (Output): 0.7KW
Customized Support: Yes
