This automatic pharmaceutical visual inspection machine is designed for quality control—including checks for visible foreign matter, liquid levels, and container appearance—across various pharmaceut
This automatic pharmaceutical visual inspection machine is designed for quality control—including checks for visible foreign matter, liquid levels, and container appearance—across various pharmaceutical products such as injections, lyophilized powders, oral liquids, and large-volume parenterals. Integrating automatic vial feeding, high-speed rotation with rapid braking, multi-angle high-definition imaging, intelligent analysis, and automatic rejection of defective units, it replaces traditional manual inspection with a fully automated process. This ensures every unit undergoes rigorous quality checks before leaving the factory, fully complying with GMP standards and FDA 21 CFR Part 11 requirements for data integrity.
The system automatically receives vials via a feeding mechanism or direct connection to the upstream production line. A precision transport system manages the entire process—alignment, rotational acceleration, multi-camera image acquisition, intelligent analysis, and automatic sorting of good versus defective products—without requiring manual intervention. It integrates seamlessly with filling lines and downstream labeling/packaging processes, allowing a single operator to monitor multiple inspection lines simultaneously.
The machine features a highly rigid, vibration-resistant frame and a combination of industrial-grade area-scan and line-scan cameras, paired with a closed lighting system that maintains constant temperature and illumination to eliminate ambient light interference and thermal drift in the cameras. Key moving parts undergo wear-resistant treatment, enabling stable, continuous 24/7 operation. It achieves a positional repeatability of ±0.02 mm, a false rejection rate below 0.5%, and a missed detection rate below 0.1%. Results are objective and consistent, completely eliminating the fatigue-related inconsistencies and subjective errors inherent in manual visual inspection.
Equipped with a high-performance industrial PC and specialized vision inspection software, the system accurately identifies over twenty types of defects, including glass fragments, fibers, white particles, discoloration, low liquid levels, bottle cracks, and improper cap sealing. It includes built-in templates for multiple product varieties, storing specifications (such as ampoules, vials, and cartridges) and inspection parameter recipes; product changeovers can be completed with a single click. Features include three-level access management and electronic signature capabilities; inspection data is stored in real-time and supports MES uploading, ensuring full-process traceability.
Inspection speeds range from 300 to 600 units per minute (depending on vial type and inspection parameters)—8 to 12 times the efficiency of manual inspection—allowing a single machine to easily process over 400,000 units daily. Featuring a multi-camera, multi-station parallel inspection design, this system drastically shortens inspection cycle times while significantly reducing operator eye and hand fatigue as well as labor costs, resulting in an overall reduction in operating costs of over 60%.
Powered by a precision imaging system and stable mechanical control, this automatic pharmaceutical visual inspection machine ensures that even the slightest defects in every unit of medication are detected. By choosing this system, you move beyond the subjective inconsistencies and efficiency bottlenecks of manual inspection; instead, you safeguard the safety of every product—and uphold both the pharmaceutical company's quality reputation and the critical line of defense for patient safety—through objective, efficient, and traceable inspection quality.
Technical Parameters:
Model Number: GST-SWYP001A
Applicable Scope: 1-2ml syringe liquid, ampoule injection;
Inspection Items: Visible foreign matter (glass shavings, metal shavings, silicone oil residue, fibers, white spots, white blocks), liquid level;
Inspection Speed: 450 (1±5%) pieces/minute;
Inspection Accuracy: ≥40 μm (adjustable);
Capacitance: 4.5 kW;
Voltage: AC 380 V, 50 Hz;
Workbench Height: 900 mm;
Overall Dimensions: 3600 x 1200 x 1800 mm;
Weight: 600 kg
Customized Support: Yes
