The automatic boxing machine for pipette tips and reaction cups is designed for the automated packaging of pipette tips (10μL–1000μL) and reaction cups (used in various biochemical and immunoassay a
The automatic boxing machine for pipette tips and reaction cups is designed for the automated packaging of pipette tips (10μL–1000μL) and reaction cups (used in various biochemical and immunoassay analyzers). Integrating automatic feeding, vibration-based alignment, counting and row arrangement, precision boxing, and finished product output, it enables a fully unmanned workflow—transforming bulk consumables into neatly boxed products. This eliminates the inefficiencies and errors associated with manual boxing, helping manufacturers in the life sciences and in vitro diagnostics (IVD) sectors upgrade their packaging processes to be standardized, efficient, and intelligent.
The equipment automatically feeds tips or reaction cups via vibratory bowls or lifting hoppers. A multi-stage vibration alignment system ensures proper orientation, while a high-precision counting and row-arrangement mechanism organizes the items according to preset quantities (e.g., 96 pieces per box). Finally, a servo-driven transfer module precisely places the items into blister trays or folding cartons and completes the sealing or lid-closing process—all without manual intervention. A single operator can monitor the operation of 2–3 machines simultaneously, significantly reducing staffing requirements and labor intensity.
Featuring a high-rigidity frame and independent servo drive systems, the machine incorporates anti-jamming guides and flexible gripping components at critical row-arrangement and boxing stations, effectively preventing the crushing, deformation, or scratching of thin-walled consumables. The alignment tracks undergo anti-static and wear-resistant treatments, making them compatible with various materials such as PP and PE. The equipment supports stable, continuous 24/7 operation with a boxing defect rate of less than 0.2%, ensuring neat arrangement and accurate quantities for every batch.
Equipped with a PLC and industrial touchscreen, the system stores boxing parameters (such as alignment speed, counting thresholds, and boxing stroke) for hundreds of tip and cup specifications (including tube diameter, length, and box type), allowing for one-touch product changeovers. Built-in systems for low-stock detection, count verification, and fault self-diagnosis trigger automatic shutdowns and audible-visual alarms in the event of anomalies. Additionally, the machine supports production data storage, facilitating batch management and production capacity analysis.
The boxing speed reaches 40–80 boxes per hour (depending on consumable specifications and box type), with a daily output of 500–1,000 boxes per unit—delivering 8 to 10 times the efficiency of manual boxing. A multi-station parallel design (featuring, for example, dual-channel alignment and boxing) significantly shortens cycle times while drastically cutting labor costs and expenses associated with quality-related rework, resulting in an overall reduction in operating costs of more than 50%.
Powered by precision alignment and intelligent counting technologies, this automatic boxing machine for pipette tips and reaction cups ensures that the arrangement and quantity of every box meet the rigorous standards required for precision laboratory operations. Choose this solution to eliminate the tedium and errors of manual boxing, ensuring your products reach the front lines of global life sciences and clinical diagnostics with consistent high quality and rapid packaging speeds.
Technical parameters:
Equipment Model: GST-XTJ102A
Pipette tip capacity: 1-1250μL
Sizes: L220*W200*H180(cm)
Production Capacities: 11000-12000 pcs/hour
Power (Output): 0.7KW
Customized Support: Yes
