This automatic pipette tip filter-insertion and boxing machine is designed for the automated processing of various pipette tips (including filtered and non-filtered types, ranging from 10μL to 1000μ
This automatic pipette tip filter-insertion and boxing machine is designed for the automated processing of various pipette tips (including filtered and non-filtered types, ranging from 10μL to 1000μL). It integrates automatic feeding, filter cutting and insertion, tip orientation and alignment, automatic counting and boxing, and finished product output. By combining the traditionally separate processes of filter insertion and boxing, it achieves a fully automated, closed-loop workflow—transforming bulk tips into finished, boxed products without manual intervention. This eliminates the high labor costs and inefficiencies associated with segmented production, helping laboratory consumable manufacturers upgrade their packaging processes to be more streamlined, standardized, and efficient.
The equipment automatically feeds tips via a vibratory bowl or hopper. A precision transport system then guides the tips through the sequence of automatic filter cutting and precise insertion (optional), orientation and alignment, counting and boxing, and final output—all without human intervention. A single machine handles both filter insertion and boxing, significantly shortening the production workflow and reducing intermediate handling steps; one operator can monitor multiple production lines simultaneously, drastically reducing staffing requirements.
Built with a high-rigidity frame and independent servo drive systems, the machine features precision guidance mechanisms and flexible insertion heads at the critical filter-insertion station. This ensures consistent insertion depth and accurate positioning without damaging the tip's inner wall or the filter structure. The boxing unit employs high-precision counting and positioning modules, achieving a repeatability of ±0.1mm to ensure neat tip arrangement and accurate counts in every box. The machine supports stable, continuous 24/7 operation with a defect rate of less than 0.2%, guaranteeing consistent product quality across batches.
Equipped with a PLC and industrial touchscreen, the system stores parameters—such as filter insertion depth, boxing patterns, and counting thresholds—for hundreds of tip specifications (10μL–1000μL, filtered/non-filtered) and box types (e.g., 96-well racks, automated liquid handling workstation racks). Product changeovers can be completed instantly with a single-button recall of these settings. The system features built-in detection for missing components and filter inserts, alarms for material shortages, verification of box counts, and self-diagnostics; it automatically halts operation and triggers audio-visual alarms upon detecting anomalies. It also supports production data storage and MES integration, ensuring full traceability across the entire filter insertion and boxing process.
Operating at speeds of 40–80 boxes per hour (depending on tip specifications and box type), a single unit achieves a daily output of 500–1,000 boxes—delivering 5 to 8 times the overall efficiency of traditional segmented production methods (manual filter insertion combined with semi-automated boxing). Its integrated design eliminates intermediate buffering and handling steps, drastically cutting labor costs and expenses associated with quality-related rework, thereby reducing total operating costs by over 50%.
Centered on the seamless integration of precision filter insertion and intelligent boxing technologies, this automated machine ensures that the filter placement and alignment in every box meet the rigorous standards required for precision laboratory pipetting. Choose this solution to move beyond the inefficiencies and complexities of segmented production, enabling your pipette tips—characterized by consistent high quality and rapid packaging speeds—to reach the front lines of global life sciences and clinical diagnostics.
Technical parameters:
Equipment Model: GST-XTJ100A
Pipette tip capacity: 1-1250μL
Sizes: L2600*W2600*H2200 mm
Production Capacities: 11000-12000 pcs/hour
Power (Output): 0.7KW
Customized Support: Yes
