This automated assembly and leak-testing machine is designed specifically for reagent kits (comprising components such as the housing, sealing film/lid, and reagent bottles or card slots). It integr
This automated assembly and leak-testing machine is designed specifically for reagent kits (comprising components such as the housing, sealing film/lid, and reagent bottles or card slots). It integrates assembly and leak testing into a single process, achieving a fully automated, closed-loop workflow—from bulk component feeding to the discharge of tested finished products. This ensures that every kit is complete and reliably sealed, fully meeting the stringent leak-proof and contamination-prevention standards of the in vitro diagnostics (IVD) and biological reagent industries.
The equipment utilizes multiple vibratory bowls or hoppers for automatic feeding. A synchronous rotary table manages the sequential steps of housing loading, component assembly, press-fit sealing, pneumatic leak testing, and sorting of qualified products—all without manual intervention. It integrates seamlessly with upstream injection molding and downstream packaging processes; a single operator can monitor multiple production lines simultaneously, significantly reducing staffing requirements and labor intensity.
Built with a high-rigidity cast frame and an independent servo drive system, the machine features anti-jamming and anti-misassembly mechanisms at critical stations, enabling stable, continuous 24/7 operation. The leak-testing unit employs a high-precision differential pressure sensor with a resolution of ±0.1 Pa and a false-rejection rate of less than 0.1%, ensuring zero leakage risk. Critical sealing components undergo wear-resistant treatment, keeping the equipment failure rate below 0.3% and guaranteeing reliable delivery for high-volume orders.
Equipped with a PLC and industrial touchscreen, the system stores production recipes for hundreds of kit specifications (including housing dimensions, sealing methods, and test pressures), allowing for one-touch product changeovers. Integrated vision or photoelectric systems monitor in real-time for missing components, improper press-fitting, or leaks; defective units are automatically rejected with accompanying audio-visual alarms. Production data supports MES integration, ensuring full traceability of the assembly and leak-testing process.
The assembly and leak-testing cycle achieves a throughput of 40–80 kits per minute (depending on component count and complexity)—5 to 8 times the efficiency of manual, segmented workflows (assembly followed by offline testing). The integrated design eliminates intermediate buffering and handling steps, allowing a single machine to easily exceed a daily output of 60,000 kits while drastically reducing contamination risks associated with manual handling, ultimately lowering total operating costs by over 45%.
Built with automation as its backbone and intelligent inspection as its discerning eye, this automated assembly and leak-testing machine ensures that every test kit withstands rigorous scrutiny—from assembly through to sealing. Choose this solution to ensure your test kits deliver zero-defect quality for every precision diagnostic application.
Equipment Details:
Model Number: GST-SJH001A
Sizes: L396cm*W218cm*H210cm
Weight: 2500kg
Power: 4kW
Production Capacity: 900 units/hour
Voltage: 220V
Core Component: High-precision leak detector
Customized Support: Yes
