This automatic assembly machine is designed for the automated assembly of disposable medical swabs (comprising components such as flocked, cotton, or foam tips and handles). It integrates multi-chan
This automatic assembly machine is designed for the automated assembly of disposable medical swabs (comprising components such as flocked, cotton, or foam tips and handles). It integrates multi-channel automatic feeding, precision positioning and press-fitting, drying/curing, in-line inspection, and finished product sorting into a single system, enabling a fully automated, closed-loop process from loose components to finished goods. The machine complies with medical device GMP standards regarding clean production and traceability. It is widely used in fields such as viral sampling, cell collection, and clinical testing, helping medical consumable manufacturers upgrade their assembly processes for greater efficiency and standardization.
The equipment automatically feeds handles and swab tips via dual-channel or multi-group vibratory bowl feeders. Using a precision rotary table or linear slide, it sequentially performs gluing (or hot-melt bonding), press-fitting, curing, and sorting—all without manual intervention. It seamlessly integrates with upstream injection molding and downstream packaging processes; a single operator can monitor multiple production lines simultaneously, significantly reducing staffing requirements and the risk of contamination from human contact.
Featuring a high-rigidity cast frame and independent servo drive systems, the machine offers digitally adjustable press-fitting force and stroke, with a repeatability accuracy of ±0.05 mm, ensuring consistent bonding depth and alignment between the tip and handle. Key stations are equipped with anti-jamming and error-prevention mechanisms, and adhesive application is precisely controlled. The system supports stable, continuous 24/7 operation with an assembly defect rate of less than 0.2%, ensuring high consistency in bond strength and appearance across batches.
Equipped with a PLC and industrial touchscreen, the system stores assembly parameters (such as press-fitting force, curing time, and adhesive volume) for hundreds of swab specifications (handle length, tip type, material), allowing for rapid product changeovers with a single command. A built-in vision inspection system monitors for defects—such as missing tips, improper press-fitting, or abnormal adhesive application—in real-time; defective products are automatically rejected, accompanied by audio-visual alarms. It also supports MES data uploading to ensure full process traceability.
The assembly cycle rate reaches 80–150 units per minute, representing 8 to 12 times the efficiency of manual assembly. Featuring parallel multi-station operation (such as dual-channel synchronization), this machine easily achieves a daily output exceeding 150,000 units. It significantly reduces the risk of microbial and particulate contamination associated with manual handling, while cutting overall operating costs by more than 50%.
By replacing tedious manual labor with automated machinery, this automatic assembly machine ensures consistent structural integrity and cleanliness for every single swab. Choose this solution to deliver high-quality sampling swabs at high speed to the front lines of viral and cell sample collection.
Equipment Details:
Model Number: GST-CYSZ01A
Sizes: L150cm*W150cm*H188cm
Weight: 1300kg
Power: 3KW
Production Capacity: 180 PCS/minute
Voltage: 220V/50Hz
Core Components: Motor, hot melt unit
Customized Support: Yes
