The Guanshentai Automatic Pharmaceutical Light Inspection Machine is an automated system designed specifically for the pharmaceutical industry to detect visible foreign matter and cosmetic defects i
The Guanshentai Automatic Pharmaceutical Light Inspection Machine is an automated system designed specifically for the pharmaceutical industry to detect visible foreign matter and cosmetic defects in liquid preparations. Utilizing high-speed rotation with sudden-stop imaging technology, a multi-angle LED lighting system, and high-resolution industrial cameras, the equipment performs fully automated inspections on ampoules, vials, pre-filled syringes, and oral liquid bottles. It detects minute foreign particles—such as glass shards, fibers, white spots, and black specks—as well as cosmetic defects on the container body, achieving inspection speeds of 200–600 bottles per minute.
Key Advantages:
High-Efficiency Inspection: Employs a high-speed rotation followed by a sudden stop; the inertia of the liquid causes foreign matter to move, while continuous multi-angle image capture ensures that even tiny particles and suspended matter are detected. Inspection sensitivity reaches the 50μm level.
Comprehensive Visual Inspection: Integrates multiple high-resolution cameras and specific-wavelength light sources to achieve 360° imaging of the bottle body. It simultaneously detects various defects—such as cracks, scratches, stains, skewed caps, insufficient liquid levels, and charred or foamy particles—offering multi-functional capabilities in a single unit.
Precision Rejection: Equipped with a high-speed pneumatic rejection mechanism, the system accurately ejects non-conforming products into the waste collection area within 0.1 seconds. This ensures complete separation of good and defective products, eliminating the risks of missed detections or false rejections.
Standardized Assessment: Utilizes physical vision algorithms based on grayscale comparison and dimensional measurement (note: based on fixed thresholds and feature extraction, not AI self-learning). Inspection standards remain constant and controllable, completely eliminating errors caused by human fatigue or visual discrepancies during manual inspection, while allowing for data-traceable results.
Clean-Room Compatible Design: Features an SUS304 stainless steel frame and transparent protective doors. The inspection area is sealed and dust-proof, meeting GMP clean-room requirements and allowing for direct integration into sterile filling production lines.
Ease of Operation: Uses a touchscreen HMI with built-in inspection parameter recipes for various product types. Recipes can be recalled with a single click, keeping product changeover time under 10 minutes.
Applications:
Widely used for visible foreign particle inspection and visual quality control of transparent liquid formulations across the pharmaceutical industry (liquid and lyophilized injections, large-volume infusions, eye drops, vaccines, and biological products), the personal care industry (serums, toners, and mouthwashes), and the food industry (oral liquids and health beverages). With its precise, efficient, and stable inspection performance, the Guanshentai automatic pharmaceutical inspection machine empowers pharmaceutical companies to comprehensively enhance product quality assurance and meet GMP and FDA compliance requirements.
Technical Parameters:
Model Number: GST-SWYP001A
Applicable Scope: 1-2ml syringe liquid, ampoule injection;
Inspection Items: Visible foreign matter (glass shavings, metal shavings, silicone oil residue, fibers, white spots, white blocks), liquid level;
Inspection Speed: 450 (1±5%) pieces/minute;
Inspection Accuracy: ≥40 μm (adjustable);
Capacitance: 4.5 kW;
Voltage: AC 380 V, 50 Hz;
Workbench Height: 900 mm;
Overall Dimensions: 3600 x 1200 x 1800 mm;
Weight: 600 kg
Customized Support: Yes
