The Guanshentai Hanger Automatic Flocking Production Line is a fully automated system designed specifically for the electrostatic flocking of hanger surfaces. Integrating processes such as automatic
The Guanshentai Hanger Automatic Flocking Production Line is a fully automated system designed specifically for the electrostatic flocking of hanger surfaces. Integrating processes such as automatic hanger loading, preheating and degreasing, adhesive application, electrostatic flocking, drying and curing, cooling and setting, and automatic unloading, the line enables a seamless, one-stop continuous production flow from bare hangers to finished flocked products. With production speeds ranging from 60 to 120 units per minute (depending on hanger specifications and the flocking process), it significantly enhances flocking efficiency and product quality consistency.
Key Advantages:
Uniform Electrostatic Flocking: Utilizes a high-voltage electrostatic generator (adjustable 60–100 kV) combined with a high-frequency vibration flocking system. Flocking fibers align vertically within the high-voltage electrostatic field and embed into the adhesive layer at high speed, resulting in uniform density, a smooth surface, and a rich, three-dimensional texture. The process ensures no bald spots, sagging, or exposed base material, with consistent fiber embedding depth, delivering excellent wear resistance and a premium tactile feel.
High-Efficiency Adhesive Application System: Features a precision adhesive application mechanism (options for spraying, roller coating, or dip coating). Adhesive volume is precisely controlled via PLC to ensure uniform thickness, preventing variations in flocking adhesion caused by uneven application. An automatic adhesive circulation and filtration system is included to prevent skinning and contamination from impurities.
Flexible Multi-Color Switching: Employs a modular flocking chamber design that allows for rapid switching between different fiber colors, accommodating diverse, small-batch orders. The color-change process requires no complex cleaning procedures, effectively minimizing downtime during production changeovers.
Energy-Efficient Drying System: Uses a combination of far-infrared radiant heating and hot-air circulation for drying and curing, ensuring high thermal efficiency. Five independent temperature control zones (adjustable range: 80–180°C) guarantee thorough adhesive curing and secure fiber adhesion while reducing energy consumption.
Automatic Loading/Unloading Mechanisms: Equipped with automatic hanger feeding and sorting devices as well as an automatic unloading and collection system for finished products. This minimizes manual handling, significantly reduces operator labor intensity, and enables a single operator to manage multiple machines.
Eco-friendly Powder Recovery: Equipped with a multi-stage cyclone separation and pulse-jet bag filter recovery system, the system automatically collects and recycles loose flocking fibers that do not adhere to the hanger surface. Achieving a recovery rate of over 95%, it effectively controls workshop dust emissions and complies with environmental standards.
Durable Materials: The conveyor chain is made of high-temperature resistant stainless steel, ensuring no deformation or jamming in high-temperature zones; adhesive piping and reservoirs are also constructed from stainless steel, offering resistance to solvent corrosion and ease of cleaning.
User-Friendly Operation: Featuring a PLC and touchscreen HMI, the system provides real-time monitoring of the entire production line's status. Key parameters—such as electrostatic voltage, spraying pressure, drying temperature, and line speed—can be set with a single touch. Multiple process recipes can be saved, allowing for rapid switching during product changeovers.
Applications:
Widely suitable for large-scale, standardized flocking production in sectors such as the hanger manufacturing industry (flocked hangers for garment display, home storage, and retail merchandising), household goods (flocked hangers and clips), and handicrafts/gifts. With its exceptional performance—characterized by high efficiency, uniformity, and eco-friendliness—the Guanshentai automatic hanger flocking production line empowers manufacturers to fully upgrade from traditional manual flocking to automated, large-scale production.
Technical parameters:
Model Number: GST-WJ006A
Machine size: 40 meters long, 1.5 meters wide, 2.5 meters high
Efficiency: 40-50PCS / minute
Control: microcomputer control system
Electricity: AC220V 50HZ
Gas pressure: 0.4-0.6MPA
Customized Support: Yes
