The Guanshentai Automatic Visual Inspection Machine for Pipette Tips is a specialized system designed for the fully automated inspection of visual defects and dimensional accuracy in pipette tips. I
The Guanshentai Automatic Visual Inspection Machine for Pipette Tips is a specialized system designed for the fully automated inspection of visual defects and dimensional accuracy in pipette tips. Integrating automatic feeding and sorting, a multi-station rotary conveyor, multi-angle optical inspection modules, precision dimensional measurement systems, and automatic sorting/rejection and counting/discharge functions, the machine performs comprehensive in-line inspections of all tip areas. With inspection speeds reaching 300–600 units per minute, it effectively replaces manual visual inspection.
Key Advantages:
Comprehensive Optical Inspection: Utilizes a combination of multi-angle LED light sources and high-resolution industrial cameras paired with precision optical lenses. This enables 360° all-around imaging and inspection of the inner and outer walls, orifice, tip end, and filter depth, effectively identifying various visual defects.
High-Precision Dimensional Measurement: Integrates an image measurement system and a calibration module (based on fixed-scale and pixel-comparison principles, rather than AI self-learning). It performs high-precision measurements of critical dimensions—such as total length, outer/inner diameter, taper, and filter depth—with a repeatability of ±0.02mm, ensuring dimensional consistency.
Multi-Item Defect Identification: Accurately detects the following defect types:
Dimensional Defects: Length deviation, outer/inner diameter tolerance violations, taper deformation, filter depth deviation.
Visual Defects: Inner/outer wall scratches, black/white foreign particles, bubbles/sink marks, orifice burrs, tip end defects.
Functional Defects: Missing filter, skewed filter, incorrect filter insertion depth.
Automatic Sorting and Rejection: Following inspection, the machine automatically classifies products as acceptable or defective based on preset standards. Defective units are automatically rejected via high-pressure air blasts and collected separately, while acceptable units are counted and automatically loaded into trays or collection containers, achieving full automation of the inspection, judgment, and rejection process.
Scratch-Resistant Flexible Conveying: Contact surfaces utilize non-metallic polished materials or anti-static Teflon coatings to prevent scratching the inner or outer walls of the tips during conveying and inspection, thereby preserving the product's surface finish.
Statistics and Traceability: Features a built-in data statistics system that records total inspections, pass/fail counts, and defect type distributions in real-time. Data can be exported to factory management systems, providing the necessary information to drive quality improvements.
Rapid Specification Switching: Quickly adapts to inspection requirements for various pipette tip sizes (e.g., 10μL, 200μL, 1000μL, 5mL) by swapping infeed tracks and inspection fixtures and adjusting optical parameters; changeover time is kept under 20 minutes.
User-Friendly Operation: Utilizes a PLC and touchscreen HMI for intuitive parameter setting. Built-in product recipes allow for one-touch recall during changeovers. Real-time display of inspection images and results enables operators to easily monitor system status.
Applications:
Widely applicable to large-scale, standardized in-line visual inspection of appearance and dimensions for life science consumables (pipette tips, automation workstation tips, filter tips), in vitro diagnostic consumables (nucleic acid extraction tips, sample processing tips), and biopharmaceutical/laboratory consumables. With its efficient, precise, and non-contact inspection capabilities, the Guanshentai Automatic Visual Inspection Machine helps manufacturers achieve comprehensive quality control, ensuring that finished products meet strict standards for pipetting accuracy and cleanliness.
Technical parameters:
Model Number: GST-YYXT104A
Sizes: L2000*W2043*H1985(mm)
Production Capacities: 5pcs/S
Power (Output): 7KW
VOLTAGE:380V
AIR PRESSURE:Operating air pressure: 5.5 bar (minimum 4.5 bar, maximum 6.0 bar)
Customized Support: Yes
