The Guanshentai fully computerized automatic syringe assembly machine is an advanced production system designed for the fully automated assembly of disposable syringes (including standard, Luer-lock
The Guanshentai fully computerized automatic syringe assembly machine is an advanced production system designed for the fully automated assembly of disposable syringes (including standard, Luer-lock, two-piece, and offset-needle types). Integrating automatic feeding, plunger assembly, piston insertion, needle mounting, in-line inspection, and automatic unloading, the system delivers a one-stop, fully automated process transforming bulk components into finished syringes. It supports the production of syringes ranging from 1ml to 50ml, effectively replacing manual or semi-automated methods and significantly boosting both production capacity and product consistency.
Key Advantages:
Precision Computerized Control: Utilizes a coordinated system of Mitsubishi PLCs, variable frequency drives, and touchscreen HMIs for centralized parameter setting and real-time monitoring. Multiple product recipes can be stored and recalled with a single click during changeovers, drastically reducing setup time.
Multi-Station Coordinated Assembly: Employs rotary multi-station platform technology with high-precision indexers for accurate station positioning. Multi-axis servo manipulators work in concert to execute complex tasks—such as plastic barrel alignment, silicone seal insertion, bottom cap placement, capping, and plunger insertion—completing the precision assembly of all syringe components in a single cycle.
High-Precision Intelligent Inspection: Integrates CCD vision systems and photoelectric sensors to monitor critical dimensions in real-time, such as piston installation depth, plunger insertion position, and needle seating accuracy. Defective units are automatically rejected, ensuring 100% product quality compliance.
Fully Automated Process Integration: The entire line automates every step from feeding and assembly to inspection and unloading, enabling stable, continuous 24-hour operation. Production capacity ranges from 120 to 230 units per minute (depending on specifications), representing a 2- to 5-fold increase over manual assembly.
High-Cleanliness Production Standards: Features an SUS304 stainless steel frame and a fully enclosed design. The assembly zone meets Class 100,000 cleanroom standards, allowing for operation within medical device cleanrooms and ensuring full compliance with GMP and ISO 13485 quality management system regulations.
Flexible Compatibility Across Specifications: By swapping track molds and positioning jigs, the system rapidly adapts to various syringe sizes—including 1ml, 2ml, 3ml, 5ml, 10ml, 20ml, and 50ml—and accommodates diverse structural types such as standard, threaded-tip, two-piece, and offset-needle designs. This multi-purpose machine offers flexible production changeovers.
Safety Protection and Anomaly Shutdown: Equipped with sensors for station-specific positioning detection and automatic shutdown upon material depletion, the system halts operation and triggers audible and visual alarms in the event of missing or jammed materials. This prevents empty assembly cycles and equipment damage, ensuring continuous, stable operation.
Application Scenarios:
Ideally suited for large-scale, standardized automated assembly in sectors such as medical device manufacturing (disposable, pre-filled, insulin, and auto-disable syringes), veterinary consumables (veterinary syringes), and export-oriented medical consumable processing. With its high-efficiency, precision, and clean automation capabilities, the Guanshentai fully computerized automatic syringe assembly machine empowers manufacturers to achieve a comprehensive automation upgrade for syringe assembly, effectively reducing labor costs while enhancing production capacity and product consistency.
Technical parameters:
Model Number: GST-YYG104A
Sizes: L2200*W1600*H2000(mm)
Production Capacities: 2-station: 1,200 pcs/h; 4-station: 2,400 pcs/h
Power (Output): 4.5KW
Customized Support: Yes
