The Guanshengtai Multi-Dose Test Strip Automated Assembly Production Line is an integrated production line specifically designed for the fully automated assembly of in vitro diagnostic (IVD) rapid t
The Guanshengtai Multi-Dose Test Strip Automated Assembly Production Line is an integrated production line specifically designed for the fully automated assembly of in vitro diagnostic (IVD) rapid test strips (colloidal gold/fluorescent immunochromatographic test strips). The equipment integrates automatic base card feeding, precise cutting and attachment of test strips, cover pressing, finished product inspection, automatic counting, and unloading. The entire line connects multiple processes, achieving one-stop automated assembly from bulk test strip boards and plastic casings to finished test strips. Production speed can reach 2000-5000 strips/hour, effectively replacing traditional manual assembly operations.
Technical parameters:
Model Number: GRK-TWD06
Sizes: L5.70*W2.0*H1.8 (m)
Production Capacities: 2400pcs/H
Power (Output): 6.5kw
Voltage:220V/380V50Hz
Weight:3000KG
Customized Support: Yes
Core Advantages:
Precise Cutting and Attachment: Utilizing a high-precision roller cutter or laser cutting system (Note: based on mechanical positioning and optical edge finding, not AI self-learning), the test strip board is precisely cut to a specified width (accuracy ±0.1mm), and then transferred to the designated groove in the base card via a vacuum nozzle, ensuring that the test strip and base card are aligned and accurately positioned.
Flexible Clamping to Prevent Damage: Key workstations employ flexible clamping and buffer positioning mechanisms to prevent scratches or indentations on the test strip film and NC film (nitrocellulose film) during handling and pressing, protecting the integrity of the testing/control lines.
Precision Cover Fitting: Equipped with a vision positioning and servo pressing system (Note: based on mechanical hard limits and photoelectric sensing, not AI self-learning), the test card cover and base card are precisely fitted along a preset track. The mold closing pressure is adjustable and controllable, ensuring a tight fit, uniform gaps, and no damage to the internal test strips.
Online Leak Detection and Rejection: An integrated airtightness detection module verifies the sealing effect of the finished test card shell through airtightness testing or pressure decay methods, automatically distinguishing between good and defective products and discharging them separately.
High Compatibility: Supports flexible assembly of various test card specifications (such as strip, plate, and insert types) and different brands of shells. Changing the mold and track allows for quick adaptation to different models, meeting the needs of multi-variety small-batch or single-variety large-batch production.
Multi-channel parallel assembly optional: 1-6 channels can be configured for parallel assembly according to production capacity requirements. Each channel is independently controlled and operates synchronously, effectively improving unit output efficiency.
Cleanroom design: The entire line uses a SUS304 stainless steel frame and transparent protective cover. The assembly area meets the requirements of a Class 100,000 cleanroom environment and can be operated in an IVD cleanroom, meeting medical device GMP standards and ISO13485 quality management system requirements.
Easy operation: Utilizes a PLC and touchscreen human-machine interface, enabling real-time monitoring of the entire line's operating status. Parameter settings are intuitive, and multiple formula saving functions support rapid production changeover.
Applicable scenarios: Widely applicable to large-scale, standardized assembly production in the in vitro diagnostics (IVD) industry (early pregnancy test cards, infectious disease test cards, drug test cards, tumor marker test cards, myocardial marker test cards, food safety test cards) and animal disease testing (rapid pet disease test cards, livestock and poultry disease test cards). Guanshengtai's multi-strip test card automated assembly production line, with its efficient, precise, and stable assembly performance, helps IVD manufacturers overcome the efficiency bottleneck of manual assembly and achieve high-quality, large-scale delivery of test card products.
