The Guanshengtai Semi-Automatic Pipette Tip Cartridge Packaging Machine is a semi-automatic specialized equipment designed for the assembly and packaging of pipette tips (tip tips) and filter cartri
The Guanshengtai Semi-Automatic Pipette Tip Cartridge Packaging Machine is a semi-automatic specialized equipment designed for the assembly and packaging of pipette tips (tip tips) and filter cartridges. The machine adopts a collaborative operation mode of "manual tray/box placement + automatic cartridge packing + automatic cartoning," integrating functions such as automatic filter cartridge cutting and feeding, automatic tip positioning, precise filter cartridge pressing, and whole-pack cartoning. Production speed can reach 1500-3000 pieces/hour, which is 3-5 times more efficient than traditional manual cartridge packing, effectively reducing manual labor intensity.
Technical parameters:
Equipment Model: GST-XTJ103A
Sizes: 360*320*5250px
Tip capacity: 1-1250μL
Production Capacities: 1 box/minute 96 pcs/box
Power (Output): 1.5kw
Customized Support: Yes
Core Advantages:
Semi-automatic High-Efficiency Collaboration: Manual staff are responsible for neatly arranging the pipette tips on the dedicated template or directly placing empty boxes on the machine's worktable. The machine automatically completes processes such as filter cartridge cutting, tip pressing, and transferring the loaded pipette tips to the packaging boxes, replacing multiple workers with one machine.
Precise Filter Cartridge Insertion: Utilizing a precision servo pressing mechanism, the pre-cut filter cartridges (fiber cotton/polyethylene porous cartridges) are precisely pressed into the pipette tip to a specified depth, with an insertion depth accuracy of ±0.2mm, ensuring consistent cartridge positioning, preventing skewing, and avoiding damage to the inner wall.
Automatic Filter Cartridge Cutting and Feeding: Equipped with an automatic unwinding, fixed-length cutting, and vacuum suction transfer mechanism for rolled filter cartridges, ensuring precise cutting dimensions and automatic waste collection. No manual pre-cutting is required, reducing consumable preparation time.
Scratch-Resistant Flexible Positioning: The pipette tip positioning template is made of a non-metallic polished material, ensuring neat and accurate tip arrangement while preventing scratches on the inner and outer walls of the pipette tips during clamping, maintaining product smoothness and pipetting accuracy.
Multi-Specification Compatibility: By changing the positioning template and pressing fixture, it can quickly adapt to different specifications of pipette tips (10μL, 200μL, 1000μL, 5mL, etc.) and corresponding cartridge packing requirements, making production changeover flexible and convenient.
Material Shortage Detection and Protection: Equipped with sensors for material tape shortage detection, pipette tip shortage detection, and filter cartridge insertion depth detection. Automatic shutdown and alarm in case of abnormalities ensure continuous and stable operation.
Easy Operation: Utilizes a PLC and touchscreen human-machine interface, providing intuitive operation. General workers can become proficient after simple training. The equipment occupies little space and can be flexibly deployed in cleanrooms or general production areas.
Applicable Scenarios: Widely applicable to the assembly and packaging of filter cartridges for small-batch, multi-variety pipette tip products in the fields of life science consumables manufacturing (pipettes, automated workstation tips), in vitro diagnostic consumables (nucleic acid extraction tips, sample processing tips), and biopharmaceutical/laboratory consumables. Guanshengtai's semi-automatic pipette tip capping and cartoning machine, with its cost-effective automation performance, helps laboratory consumables manufacturers achieve semi-automated upgrades in the capping and cartoning process, effectively reducing labor costs and improving production capacity and product consistency.
